Contact Platform Support
Help CenterManganese Sulfate Evaporation Crystallization Equipment for Chemical Fertilizer Production
Product Spotlights
Related Products
-
Manganese Sulfate Evaporation Crystallization Machine With Forced Circulation and Low Energy ConsumptionUS$ 8230 - 88400MOQ: 1 Combo -
Customizable Manganese Sulfate Evaporation Crystallization Plant With Mill Test Report and Standard CompliantUS$ 8230 - 88400MOQ: 1 Combo
-
Chemical Industry Evaporation and Crystallization Plant, Sodium Sulfate Recovery, 316L, 380VUS$ 3250 - 875800MOQ: 1 Combo
-
Forced Circulation Evaporation Crystallizer, 304/316L, 0.5-5T/H, PLC Control, Standard CompliantUS$ 3250 - 875800MOQ: 1 Combo
-
Triple-Effect Evaporation Crystallizer, 316L Stainless Steel, 10-100L/H, Automatic CIP CleaningUS$ 3250 - 875800MOQ: 1 Combo
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer established in 2015 with a factory spanning 10,000-30,000 square meters and over 200 skilled employees, we bring years of expertise to the design and production of high-quality Manganese Sulfate Evaporation Crystallization Equipment. This equipment is specifically engineered for the chemical fertilizer industry, enabling efficient recovery of manganese sulfate from solution through advanced evaporation and crystallization processes. Our solution combines robust construction with intelligent control, helping fertilizer producers achieve higher yield, lower energy consumption, and consistent product quality.
The equipment is built to handle the demanding conditions of manganese sulfate production, featuring corrosion-resistant materials and optimized thermal dynamics. Whether you are scaling up a new plant or upgrading existing facilities, our system offers reliable performance with minimal maintenance. Below we detail the key features, technical specifications, and benefits that make this equipment a valuable investment for your fertilizer production line.
Key Features & Technical Specifications
- High-Efficiency Evaporation: Utilizes forced circulation or natural circulation evaporator design to maximize heat transfer and reduce steam consumption. The system can achieve evaporation rates up to 5,000 kg/h (customizable).
- Controlled Crystallization: Integrated crystallizer with precise temperature and agitation control ensures uniform crystal size distribution, improving product purity and flowability.
- Corrosion-Resistant Construction: Main wetted parts are made of 316L stainless steel or optional duplex stainless steel, suitable for handling acidic manganese sulfate solutions with pH as low as 2.
- PLC Automation: Equipped with a programmable logic controller for automatic start-up, shutdown, and real-time monitoring of temperature, pressure, density, and liquid level. Remote monitoring and data logging are available.
- Energy Saving Design: Optional mechanical vapor recompression (MVR) or multiple-effect evaporation configuration reduces energy consumption by up to 40% compared to traditional single-effect systems.
- Compact Footprint: Modular skid-mounted design minimizes installation space and facilitates quick deployment on-site. Pre-piped and pre-wired for plug-and-play operation.
- Easy Maintenance: Quick-disassembly design for cleaning and inspection. CIP (clean-in-place) system is optional for automated cleaning cycles.
| Parameter | Specification |
| Model Series | CQ-MSE-500 to CQ-MSE-5000 |
| Evaporation Capacity | 500 – 5,000 kg/h (water evaporation) |
| Operating Temperature | 60 – 90°C (adjustable) |
| Crystallization Temperature | 40 – 70°C (depending on solubility) |
| Material of Construction | 316L SS / Duplex SS (optional) |
| Heating Source | Steam (0.3-0.8 MPa) or Electric |
| Power Supply | 380V / 50Hz (3-phase), other voltages available |
| Control System | PLC + HMI touch screen |
Benefits for Your Fertilizer Production
- Increased Product Yield: Efficient evaporation and crystallization recover up to 98% of manganese sulfate from the mother liquor, reducing waste and improving raw material utilization.
- Consistent Quality: Automatic control ensures stable crystal size and purity, meeting the specifications required for high-grade fertilizer blends.
- Lower Operating Costs: Energy-saving options (MVR or multiple-effect) cut steam/electricity consumption. The durable design reduces downtime and spare parts replacement.
- Environmental Compliance: Closed-loop system minimizes emissions and wastewater discharge. The equipment can be integrated with waste heat recovery to further reduce environmental footprint.
- Flexible Customization: We offer tailored solutions for different feed concentrations, desired crystal sizes, and production capacities. Our engineering team works closely with you to optimize the system for your specific process.
Why Choose Qingdao Conqinphi? With an annual export value exceeding US$10 million and a dedicated team of 200+ professionals, we have supplied evaporation crystallization equipment to fertilizer producers across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our factory is certified under multiple international quality management systems, including ISO9001, ISO14000, and OHSAS18001, ensuring every unit meets rigorous standards. We provide comprehensive after-sales support, including installation guidance, commissioning, and training. Our equipment is shipped from Qingdao port with fast delivery times.
By choosing our Manganese Sulfate Evaporation Crystallization Equipment, you gain a reliable partner committed to enhancing your production efficiency and product quality. Contact us today for a customized quotation or technical consultation. Let us help you achieve greater profitability in your fertilizer manufacturing operations.
Frequently Asked Questions (FAQ)
Q1: What is the typical payback period for this equipment?
A: Depending on the production scale and energy costs, most customers see a payback period of 12 to 24 months, thanks to the energy savings and increased yield.
Q2: Can this equipment handle other metal sulfates besides manganese sulfate?
A: Yes, the design can be adapted for solutions like zinc sulfate, copper sulfate, or nickel sulfate. Please provide your specific solution composition for a customized evaluation.
Q3: What is the maximum crystal size that can be produced?
A: The system can produce crystals ranging from 0.1 mm to 2 mm, adjustable by controlling residence time and agitation speed. Larger crystals are achievable with optional classification.
Q4: Does the equipment require a special foundation or building?
A: The skid-mounted design requires only a level concrete base. Most models can be installed indoors or outdoors with appropriate weather protection.
Q5: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranties are available upon request.
Q6: How do you handle scaling or fouling in the evaporator?
A: Our design incorporates anti-scaling features such as controlled supersaturation and optional CIP system. For heavy scaling applications, we can provide a forced circulation evaporator with a scraper mechanism.
Q7: Can I get a test run with my product before purchasing?
A: Yes, we have a pilot-scale test facility in Qingdao. We can process a sample of your feed to verify performance and provide a guaranteed design.
Q8: What are the shipping and delivery terms?
A: We ship from Qingdao port using FOB, CIF, or other Incoterms as agreed. Typical lead time is 45-60 days after down payment, depending on customization.
Send Inquiry to This Supplier
You May Also Like
-
304 Stainless Steel Evaporation and Crystallization System With PLC Control, 220V 50Hz, 500L/H CapacityUS$ 3250 - 875800MOQ: 1 Combo
-
Customized Evaporation Crystallizer, 1-Year Warranty, On-Site Installation & Training, Mill Test ReportUS$ 3250 - 875800MOQ: 1 Combo
-
Industrial Evaporation Crystallization Equipment, 2-Year Warranty, Remote Technical Support, Standard CompliantUS$ 3250 - 875800MOQ: 1 Combo
-
Compact Evaporation Crystallization Machine, 220V 50Hz, 5-50L/H, Lab Scale, Stainless Steel, IP65US$ 3250 - 875800MOQ: 1 Combo
-
Skid-Mounted Evaporation and Crystallization System, 1-10T/H, Fully Automatic, 2-Year WarrantyUS$ 3250 - 875800MOQ: 1 Combo
-
Evaporation Crystallization for Wastewater Treatment, Zero Liquid Discharge, 304 Stainless Steel, PLCUS$ 3250 - 875800MOQ: 1 Combo
-
MVR Evaporation and Crystallization Unit, Energy Saving 50%, 380V 3Phase, 1-10T/H, Touch ScreenUS$ 3250 - 875800MOQ: 1 Combo
-
Industrial Zinc Chloride Crystallization Evaporator 316L Stainless Steel 0.5MPa Working PressureUS$ 6490 - 879000MOQ: 1 Combo
-
Automatic Zinc Chloride Crystallization Evaporator System 150L/H Capacity 304 Stainless SteelUS$ 6490 - 879000MOQ: 1 Combo
-
Compact Zinc Chloride Crystallization Evaporator 380V 3-Phase 50Hz Continuous OperationUS$ 6490 - 879000MOQ: 1 Combo