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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – a trusted manufacturer of advanced chemical production systems. Our Fully Automatic Hydrochloric Acid Production System with Skid Mounted Plug-Play Design represents a significant leap in efficiency, safety, and ease of deployment. Engineered for the modern chemical industry, this system integrates all critical components—reactors, absorbers, scrubbers, control panels, and piping—into a single, pre-assembled skid, drastically reducing installation time and on-site engineering costs. Whether you are expanding capacity or building a new plant, our solution delivers reliable, high-purity hydrochloric acid production with minimal operator intervention.
The system is designed to produce hydrochloric acid through the reaction of hydrogen chloride (HCl) gas with water, using a fully automated control loop that adjusts feed rates, temperature, and pressure in real time. This ensures consistent product quality while maximizing yield and minimizing waste. With a skid-mounted, plug-and-play architecture, you can have the system operational within days of delivery, not weeks or months.
Key Features & Benefits
Fully Automatic Operation: PLC-based control system with HMI touchscreen manages all process parameters – no manual valve adjustments needed. Reduces labor costs and human error.
Skid-Mounted Plug-Play Design: All components are pre-mounted on a compact steel skid, pre-wired and pre-piped. Simply connect utilities (power, water, feedstock) and start production.
High Purity Output: Advanced absorption towers and scrubbers ensure HCl gas is fully absorbed, producing acid with concentration up to 37% (or as per customer requirements), with low impurities.
Safety First: Equipped with multiple safety interlocks, emergency shutdown valves, gas leak detectors, and pressure relief devices. The system meets international safety standards (available upon request).
Corrosion-Resistant Construction: All wetted parts are made from Hastelloy C-276, PTFE-lined steel, or other high-grade materials, ensuring long service life even in aggressive environments.
Energy Efficient: Optimized heat recovery and low pressure drop design reduce energy consumption by up to 15% compared to conventional systems.
Compact Footprint: The skid size is minimized to fit into existing plant layouts, saving valuable floor space.
Remote Monitoring & Control: Optional SCADA integration allows operators to monitor and control the system from a remote control room or mobile device.
Technical Specifications (Example Model: ZLN-HCl-5000)
| Production Capacity | 5,000 kg/day (customizable from 1,000 to 20,000 kg/day) |
| Product Concentration | 30% – 37% HCl (adjustable via control system) |
| Feedstock | HCl gas (from chlorination or other processes) or chlorine + hydrogen (on-site generation optional) |
| Power Consumption | ~45 kW (varies with capacity) |
| Skid Dimensions | 6m (L) x 2.5m (W) x 3m (H) (approximate, depends on capacity) |
| Control System | Siemens or Mitsubishi PLC with 7-inch color HMI |
| Operating Temperature | Ambient to 80°C (cooling system included) |
| Material of Construction | Hastelloy C-276, PTFE-lined carbon steel, PVDF |
| Safety Features | Emergency shutdown, gas leak detection, overpressure protection, scrubber |
| Certification | Available upon request (CE, ATEX, etc.) |
Why Choose Tianjin ZLN?
As a manufacturer based in Tianjin, China, we have supplied our hydrochloric acid production systems to customers across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. Our systems are shipped from the port of Tianjin, ensuring efficient logistics worldwide. We have a proven track record of delivering reliable, high-performance equipment that meets the rigorous demands of the chemical industry.
Our team of experienced engineers provides comprehensive technical support, from initial design to installation supervision and after-sales service. We can customize the system to match your specific feed gas composition, required acid concentration, and site conditions. With a commitment to quality and innovation, ZLN is your reliable partner for hydrochloric acid production.
Take the next step toward efficient, safe, and automated HCl production. Contact us today for a quote, technical datasheet, or to discuss your project requirements. Let us help you achieve seamless integration and immediate profitability.
Frequently Asked Questions (FAQ)
Q: What is the typical installation time for this skid-mounted system?
A: The plug-and-play design allows installation within 2-3 days after delivery, provided that utility connections (power, water, drainage, and feedstock) are prepared. Our team can provide on-site supervision if required.Q: Can the system handle fluctuating HCl gas flow rates?
A: Yes, the PLC control system automatically adjusts the water flow and absorption parameters to maintain a consistent product concentration even when the gas supply varies. The system is designed for stable operation between 50% and 100% of rated capacity.Q: What materials are used for corrosion resistance?
A: All wetted parts are made from Hastelloy C-276, PTFE-lined steel, or PVDF, depending on the specific component. These materials offer excellent resistance to hydrochloric acid at operating temperatures up to 80°C.Q: What safety features are included?
A: The system includes multiple safety interlocks, emergency shutdown valves, hydrogen chloride gas detectors, a scrubber for off-gas treatment, pressure relief valves, and a flame arrestor on the gas inlet. It is designed to meet international safety standards (certification available upon request).Q: Do you provide training for operators?
A: Yes, we offer on-site or remote training for your operators and maintenance staff. The HMI interface is intuitive, and we provide detailed manuals and troubleshooting guides.Q: Can the system be integrated with an existing plant control network?
A: Absolutely. The PLC can be equipped with Modbus, Profibus, or Ethernet/IP communication modules for integration with your DCS or SCADA system. This is customizable based on your requirements.Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranties are available upon request.Q: How do I get a quotation?
A: Please provide your required production capacity, desired acid concentration, feedstock type (e.g., HCl gas concentration and purity), and site conditions (e.g., space, utilities available). Our team will prepare a customized proposal within 2-3 business days.
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