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Help CenterPPS UD Carbon Prepreg 150gsm Fiber Areal Weight 35% Resin Content 350°C Tg
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As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory, we are proud to present our PPS UD carbon prepreg 150gsm fiber areal weight 35% resin content 350°C Tg. This high-performance unidirectional carbon fiber prepreg combines the exceptional thermal stability of polyphenylene sulfide (PPS) with the mechanical strength of carbon fiber, making it ideal for demanding applications in aerospace, automotive, and industrial sectors. Our product is engineered to deliver consistent quality, precise resin content, and reliable handling properties, backed by over two decades of manufacturing experience since 1998.
This prepreg features a 150gsm fiber areal weight and 35% resin content, providing an optimal balance of strength and processability. With a glass transition temperature (Tg) of 350°C, it offers outstanding thermal resistance, enabling use in high-temperature environments where conventional prepregs may fail. The unidirectional (UD) fiber orientation ensures maximum directional strength, making it perfect for structural components that require high stiffness and low weight.
We manufacture this product under strict quality control, ensuring uniform resin distribution and consistent tack and drape for easy lay-up. Our factory, established in 1998, has an annual export value of US$5-10 million, serving markets across North America, South America, Europe, Asia, and Oceania. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
Product Features and Benefits
- High Temperature Resistance: Tg of 350°C allows continuous use in extreme heat environments, ideal for engine components, brake systems, and aerospace structures.
- Unidirectional Carbon Fiber: Provides maximum strength and stiffness in one direction, enabling tailored mechanical properties for load-bearing applications.
- Optimized Resin Content (35%): Balanced resin content ensures excellent fiber wet-out, void-free laminates, and consistent mechanical performance.
- Lightweight: Fiber areal weight of 150gsm helps reduce overall component weight without compromising strength.
- Excellent Processability: Good tack and drape for manual lay-up, automated tape laying, or filament winding; suitable for both autoclave and press molding.
- Chemical Resistance: PPS resin offers inherent resistance to most solvents, acids, and alkalis, extending part life in harsh environments.
- Low Moisture Absorption: PPS matrix absorbs minimal moisture, maintaining dimensional stability and mechanical properties under humid conditions.
- Customizable Dimensions: Available in various widths and roll lengths to suit different production requirements.
Technical Specifications
| Parameter | Value |
|---|---|
| Fiber Type | Carbon fiber (T300 or equivalent) |
| Resin System | Polyphenylene Sulfide (PPS) |
| Fiber Areal Weight | 150 gsm (±5 gsm) |
| Resin Content by Weight | 35% (±2%) |
| Glass Transition Temperature (Tg) | 350°C (DMA, onset) |
| Width | 300mm, 600mm, 1000mm (customizable) |
| Roll Length | 50m, 100m (customizable) |
| Tack Life at Room Temperature | 2-3 weeks (sealed) |
| Shelf Life at -18°C | 12 months |
Why Choose Our PPS UD Carbon Prepreg?
- Superior Thermal Performance: With a Tg of 350°C, this prepreg outperforms many epoxy-based prepregs, enabling use in high-temperature applications such as aircraft engine nacelles, automotive under-hood components, and industrial heat shields.
- Consistent Quality: Our manufacturing process ensures tight tolerances on fiber areal weight and resin content, resulting in predictable mechanical properties and reduced scrap rates.
- Cost-Effective: By optimizing the resin content and fiber architecture, we offer a competitive solution without compromising performance.
- Versatile Processing: Suitable for hand lay-up, automated tape laying, and compression molding, with compatibility with standard vacuum bagging and autoclave curing cycles.
- Global Logistics: We ship from multiple ports in China (Tianjin, Qingdao, Shanghai, Foshan) and have experience exporting to markets worldwide, including North America, Europe, and Asia.
Trust and Reliability
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998. With an annual export value of US$5-10 million, we serve a diverse range of industries across the globe. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, Eastern Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. This extensive reach demonstrates our ability to meet international quality standards and delivery schedules.
We are committed to providing high-quality materials that help our customers achieve their performance goals. Our experienced team is ready to assist with technical questions, sample requests, and custom orders. Contact us today to discuss your specific requirements and experience the reliability of our PPS UD carbon prepreg.
Frequently Asked Questions
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Q: What is the recommended cure cycle for this prepreg?
A: Typical cure conditions involve heating to 320-350°C at a rate of 1-3°C/min under pressure (5-10 bar) and holding for 30-60 minutes. However, we recommend consulting our technical data sheet for specific parameters based on your lay-up and thickness. -
Q: Can I use this prepreg without an autoclave?
A: Yes, it can be processed using compression molding or vacuum bagging with a press. For high-quality laminates, autoclave curing is preferred to achieve optimal fiber volume and void content. -
Q: What is the shelf life and how should I store it?
A: The prepreg has a shelf life of 12 months when stored at -18°C or below. Once opened, it should be used within 2-3 weeks if kept sealed at room temperature. Always store in a cool, dry place away from direct sunlight. -
Q: Is this prepreg compatible with other resins or core materials?
A: The PPS matrix is designed for high-temperature applications and may have limited compatibility with common epoxy adhesives. We recommend using PPS-based adhesives or co-curing with compatible core materials such as polyimide honeycomb or foam. -
Q: Can I order a sample before bulk purchase?
A: Yes, we offer sample rolls (e.g., 1m x 300mm) for evaluation. Please contact our sales team to arrange a sample order. -
Q: What are the mechanical properties of the cured laminate?
A: Typical properties include tensile strength >2000 MPa, tensile modulus >130 GPa, and flexural strength >1500 MPa (depending on fiber type and cure conditions). Detailed data is available upon request. -
Q: Do you offer custom widths or resin content?
A: Yes, we can customize the prepreg width (up to 1200mm) and resin content within a certain range. Please provide your requirements for a quotation. -
Q: How does this PPS prepreg compare to epoxy-based high-temperature prepregs?
A: PPS offers superior thermal stability (Tg up to 350°C vs. typical epoxy of 150-200°C), better chemical resistance, and lower moisture absorption. However, it requires higher processing temperatures and may have higher cost. It is ideal for applications where epoxy cannot meet temperature requirements.
Contact us today to place an order or request a quote. Our team of experts is ready to support your project with high-quality PPS UD carbon prepreg.
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