More Cost Effective Seawater Electrolysis Chlorination System With Skid Mounted Design
Product Spotlights
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a professional manufacturer based in Tianjin, China, proudly presents our More Cost Effective Seawater Electrolysis Chlorination System with Skid Mounted Design. This system is engineered to deliver high-efficiency on-site hypochlorite generation directly from seawater, significantly reducing chemical transportation and storage costs. With a compact, skid-mounted structure, it offers easy installation, minimal footprint, and reliable operation for marine, offshore, and industrial applications. Our years of manufacturing experience and global market reach ensure that you receive a product that combines advanced technology with practical affordability.
The core of this system lies in its advanced electrolysis cell, which uses titanium electrodes coated with mixed metal oxides to produce sodium hypochlorite effectively. The skid-mounted design integrates all components—including pumps, power supply, control panel, and dosing system—into a single, pre-assembled unit. This eliminates the need for complex on-site assembly and reduces commissioning time. Below are the key technical specifications and features:
| Parameter | Specification |
|---|---|
| Chlorine Production Capacity | 0.5 – 500 kg/h (customizable per request) |
| Seawater Flow Rate | 1 – 100 m³/h |
| Power Supply | 380V/50Hz, 480V/60Hz, or other voltage upon request |
| Operating Temperature | 5°C – 40°C |
| Electrode Material | Titanium with MMO coating |
| Control System | PLC with HMI touch screen, auto/manual modes |
| Skid Material | Carbon steel with anti-corrosion coating or FRP |
| Dimensions | Customized per capacity |
Key Features and Benefits:
Cost-Effective Operation: Produces sodium hypochlorite on-site from seawater, eliminating the need to purchase, transport, and store hazardous chemicals like chlorine gas or commercial bleach. This significantly reduces operational costs and safety risks.
Skid-Mounted Design: All components are pre-assembled on a robust skid, making installation quick and simple. The compact footprint saves valuable space, ideal for offshore platforms, ships, and coastal facilities.
High Efficiency Electrolysis Cell: Uses advanced MMO-coated titanium electrodes with long service life (typically 5–8 years) and low energy consumption. The cell design optimizes current density for maximum chlorine yield per kWh.
Automatic Control: Equipped with a PLC-based control system that monitors and adjusts chlorine production automatically based on demand. The touch screen interface provides real-time data on production rate, temperature, and system status.
Durable Corrosion Protection: The skid and all wetted parts are made of corrosion-resistant materials, including titanium, PVC, and FRP, ensuring reliable performance in harsh marine environments.
Low Maintenance: The system requires minimal maintenance due to self-cleaning electrode design and automatic acid cleaning cycle (optional). Regular inspection of pumps and filters is straightforward.
Customizable Capacity: We offer a wide range of capacities from 0.5 kg/h to 500 kg/h, tailored to your specific application needs. Additional options include remote monitoring, automatic dosing, and integration with existing control systems.
This system is widely used in seawater cooling systems for power plants, ballast water treatment on ships, offshore oil and gas platforms, desalination plants, and coastal industrial facilities to prevent biofouling and control microbial growth. By choosing ZLN's solution, you not only gain a reliable chlorination system but also benefit from our comprehensive after-sales support, including installation guidance, spare parts supply, and technical training.
As a manufacturer with over a decade of experience, Tianjin ZhuoLiNeng Technology Co., Ltd. has supplied skid-mounted seawater electrolysis systems to clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia. Our products are shipped from Tianjin Port, ensuring timely delivery and competitive logistics. We have a dedicated R&D team that continuously improves our designs to meet evolving market demands. Our commitment to quality and customer satisfaction has earned us a strong reputation in the industry.
We invite you to experience the cost-effectiveness and reliability of our seawater electrolysis chlorination system. Contact us today for a detailed proposal, technical datasheet, or to discuss your custom requirements. Let ZLN be your trusted partner in marine chlorination solutions.
Frequently Asked Questions
Q: What is the typical chlorine production capacity range for your system?
A: Our standard systems range from 0.5 kg/h to 500 kg/h. Custom capacities are available upon request for larger or smaller applications.Q: How long do the electrodes last?
A: The MMO-coated titanium electrodes typically have a service life of 5–8 years, depending on operating conditions and water quality. We provide a warranty for the electrodes.Q: Does the system require any chemicals besides seawater?
A: No, the system only uses seawater and electricity. For areas with high calcium or magnesium content, an optional acid cleaning system may be recommended to prevent scaling.Q: How much space does the skid-mounted unit need?
A: The footprint varies with capacity. For example, a 10 kg/h system typically occupies about 2m x 1.5m. We can provide detailed dimensions based on your capacity requirements.Q: Can the system be integrated with existing SCADA or DCS?
A: Yes, our PLC control system supports Modbus RTU/TCP, Profibus, and other communication protocols for integration with higher-level control systems.Q: What is the power consumption per kg of chlorine produced?
A: Typically, the system consumes 3.5–5.0 kWh per kg of chlorine equivalent, depending on seawater temperature and salinity. This is highly efficient compared to traditional methods.Q: Do you provide installation and commissioning support?
A: Yes, we offer remote guidance and on-site commissioning services as optional. Our technical team can also provide training for your operators.Q: What is the warranty period for the complete system?
A: Our standard warranty is 12 months from the date of shipment or 18 months from the date of installation, whichever comes first. Custom warranty terms can be negotiated.
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