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Help CenterGasketed Plate Heat Exchanger for Thermal Oil Boiler Steam, 316L SS, 2.5MPa, 220°C, 3/4" Connection
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer with over 25 years of metal fabrication excellence. Our Gasketed Plate Heat Exchanger for Thermal Oil Boiler Steam is engineered to deliver reliable heat transfer in demanding industrial environments. Constructed from premium 316L stainless steel and rated for 2.5 MPa at 220°C, this unit is designed for thermal oil, steam, and high-temperature fluid applications. With a compact footprint and 3/4" connections, it offers efficient heat recovery while withstanding harsh conditions.
Our heat exchanger features a robust gasketed plate design that maximizes heat transfer surface area within a minimal space. The 316L SS plates provide excellent corrosion resistance against thermal oils and steam condensate, ensuring long service life in boiler systems. Each plate is precision stamped and assembled with high-temperature gaskets, offering leak-proof operation up to the rated pressure and temperature. Whether you need to preheat thermal oil, recover waste heat from steam, or cool process fluids, this unit is a versatile solution.
Key Features & Technical Specifications
- Material: All wetted parts are 316L stainless steel (plates, connections, frame optional).
- Pressure Rating: Design pressure up to 2.5 MPa (362 psi) – suitable for high-pressure steam systems.
- Temperature Range: Maximum operating temperature of 220°C (428°F), ideal for thermal oil and saturated steam.
- Connection Size: Standard 3/4" NPT or BSP female connections (other sizes available upon request).
- Plate Type: Herringbone or chevron pattern for enhanced turbulence and heat transfer coefficient.
- Gasket Design: Clip-on or glue-free gasket system for easy replacement and maintenance.
- Frame Options: Carbon steel frame with epoxy coating or stainless steel frame (optional).
- Customization: Number of plates, plate thickness, and gasket material can be tailored to your process.
| Parameter | Value |
| Max Operating Temperature | 220°C |
| Max Design Pressure | 2.5 MPa |
| Connection Size | 3/4" (DN20) |
| Plate Material | 316L Stainless Steel |
| Gasket Material | NBR, EPDM, or Viton® (optional) |
| Heat Transfer Area | Customizable from 0.5 m² to 20 m² |
| Flow Configuration | Single-pass, multi-pass, or counter-current |
Advantages for Your Thermal Oil & Steam Applications
- High Efficiency: The plate design creates turbulent flow, achieving heat transfer coefficients up to 3-5 times higher than shell-and-tube exchangers.
- Compact Size: Saves valuable floor space – ideal for retrofitting into existing boiler rooms.
- Easy Maintenance: Gasketed plates can be individually removed for cleaning or replacement without disturbing other plates.
- Corrosion Resistance: 316L SS withstands thermal oil degradation byproducts and steam condensate acidity.
- Leak-Proof: Double gasket sealing with vented design ensures no cross-contamination between fluids.
- Cost-Effective: Lower initial investment compared to other high-temperature exchangers, plus reduced energy consumption.
Our heat exchangers are manufactured using advanced stamping and assembly techniques. Each unit undergoes hydrostatic pressure testing at 1.5 times the design pressure and helium leak testing to guarantee integrity. The 316L stainless steel plates are passivated to enhance corrosion resistance, and the frame is coated with a durable epoxy finish for outdoor or harsh environments.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Since 1998, we have been a reliable manufacturer of metal products, exporting to over 30 countries across North America, Europe, Asia, and Africa. With an annual export value of US$5 million – US$10 million, we have established a reputation for quality and on-time delivery. Our factory is located in Hengshui, Hebei, China, with convenient access to the ports of Tianjin, Qingdao, Shanghai, and Foshan. We serve a wide range of industries including chemical processing, energy, food, and HVAC. Our experienced engineering team can provide technical support for custom heat exchanger designs, including plate count optimization, gasket selection, and pressure drop calculations.
We are committed to providing competitive pricing without compromising on quality. Our strict quality control procedures ensure that every heat exchanger meets the required specifications. We offer a standard warranty and responsive after-sales service. Whether you need a single unit for a pilot project or bulk orders for industrial plants, we can accommodate your needs.
Ready to upgrade your thermal oil system? Contact us today for a quote or technical consultation. Our team will respond within 24 hours. Let us help you achieve optimal heat transfer efficiency with our Gasketed Plate Heat Exchanger for Thermal Oil Boiler Steam.
Frequently Asked Questions (FAQ)
1. Can this heat exchanger be used for both heating and cooling?
Yes, it is suitable for both heating and cooling applications. For thermal oil boiler steam, it typically acts as a heat recovery unit or preheater. It can also be used for cooling steam condensate or other fluids.
2. What gasket materials are available for high-temperature steam?
We offer NBR (up to 130°C), EPDM (up to 150°C), and Viton® (up to 200°C). For steam at 220°C, we recommend a specialized high-temperature gasket (e.g., compressed fiber or graphite composite) – please inquire for customization.
3. Is the 3/4" connection standard for all sizes?
For smaller units (up to ~5 m² heat transfer area), 3/4" connections are standard. Larger units may require larger connections. We can provide adapters or custom connection sizes.
4. How do I clean the plates if fouling occurs?
The gasketed design allows easy disassembly. Plates can be cleaned with a brush or chemical cleaning solution. Stubborn deposits can be removed using high-pressure water jet. Always follow the maintenance manual.
5. What is the maximum number of plates you can assemble?
There is no fixed limit, but practical stack lengths are up to 200 plates. The frame size will be adjusted accordingly. We can design for your specific heat duty.
6. Do you provide pressure drop calculations?
Yes, we provide detailed pressure drop data upon request, including hot and cold side calculations. This helps in system design and pump selection.
7. What certifications do your heat exchangers have?
Our manufacturing process follows quality management practices. Specific certifications such as CE or ASME can be provided upon request for an additional fee – please contact us for details.
8. Can I get a sample unit for testing?
Yes, we offer sample orders for evaluation. The lead time for a small custom unit is typically 15-20 working days. Shipping costs are negotiable.
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