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Help CenterPlate Heat Exchanger for Thermal Oil Boiler Steam With 1 Year Warranty, Mill Test Report, Standard Compliant
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Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998, specializing in high-quality heat exchange solutions for industrial applications. Our Plate Heat Exchanger for Thermal Oil Boiler Steam is engineered to deliver efficient heat transfer, reliable performance, and long service life. With a 1-year warranty, a comprehensive Mill Test Report, and full compliance with industry standards, this product is the ideal choice for thermal oil systems requiring steam generation. Whether you are in Eastern Europe, Southeast Asia, or the Americas, our heat exchanger is designed to meet diverse operational needs.
This plate heat exchanger is built with precision-crafted corrugated plates that maximize turbulence and heat transfer efficiency. It is specifically designed for thermal oil boiler applications where high-temperature fluid (up to 250°C) transfers heat to produce steam or hot water. The compact design saves valuable floor space, while the modular construction allows for easy capacity expansion or maintenance. Each unit undergoes rigorous testing, and a Mill Test Report is provided to verify material composition and mechanical properties. Our factory, located in Hengshui, Hebei, China, exports to over 15 markets worldwide, ensuring consistent quality and competitive pricing.
Key Features & Technical Specifications
- High Thermal Efficiency: Corrugated plate design creates turbulent flow, achieving heat transfer coefficients up to 5,000 W/m²·K.
- Durable Materials: Available in AISI 304, 316L stainless steel, or titanium (upon request), resistant to corrosion and high temperatures.
- Compact & Lightweight: Up to 80% smaller footprint compared to traditional shell-and-tube heat exchangers.
- Easy Maintenance: Bolted plate design allows for quick disassembly, cleaning, and plate replacement without special tools.
- Flexible Configuration: Plate count and connection size can be customized to match your thermal oil boiler capacity and steam demand.
- Mill Test Report Included: Each shipment comes with a certified report detailing material grade, tensile strength, and hardness.
- Standard Compliance: Manufactured in accordance with international industry standards (e.g., ASME, PED, GOST – available upon request).
- 1-Year Warranty: Covers any manufacturing defects; prompt replacement or repair service.
| Parameter | Standard Range |
|---|---|
| Max Design Pressure | 1.0 – 2.5 MPa (optional higher pressure) |
| Max Design Temperature | 180°C – 250°C (thermal oil side) |
| Plate Material | SS304, SS316L, Ti (custom) |
| Gasket Material | NBR, EPDM, Viton (high-temp) |
| Connection Type | Threaded, Flanged (ANSI, DIN, JIS) |
| Heat Transfer Area | 0.5 m² – 500 m² (customizable) |
| Flow Rate | Up to 500 m³/h (per unit) |
Our plate heat exchanger is specifically optimized for thermal oil boiler steam generation. The thermal oil side operates at high temperature, while the water/steam side absorbs heat to produce saturated or superheated steam. The corrugated plate geometry ensures a uniform temperature profile, reducing the risk of hot spots and thermal stress. This results in consistent steam quality and extended equipment life. Additionally, the low-pressure drop design minimizes pumping energy consumption, lowering your operational costs.
Why Choose Our Plate Heat Exchanger?
- Experience & Reliability: With over 25 years in manufacturing, we have delivered thousands of heat exchangers to clients across North America, Europe, Asia, Africa, and Oceania.
- Quality Assurance: Each unit is pressure-tested and inspected; a Mill Test Report is provided for every batch.
- Competitive Pricing: As a direct manufacturer, we offer factory-direct prices without compromising quality.
- Flexible Shipping: We ship from major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) with annual export value exceeding US$5 million.
- After-Sales Support: Our technical team provides installation guidance, troubleshooting, and spare parts supply within warranty period.
With a strong presence in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions, our products have been proven in diverse industrial environments. Our factory ensures strict quality control from raw material procurement to final assembly. The Mill Test Report guarantees that the stainless steel plates meet the required mechanical and chemical specifications. Combined with a 1-year warranty, you can invest with confidence.
We welcome OEM/ODM orders and can customize the heat exchanger according to your specific thermal oil boiler parameters (flow rate, temperature, pressure, space constraints). Contact us today to request a quotation or technical drawing. Let our expertise help you optimize your steam generation process.
Frequently Asked Questions (FAQ)
-
Q: Can this heat exchanger be used with other heat sources besides thermal oil?
A: Yes, it can be used with hot water, steam, or other heat transfer fluids, but it is optimized for high-temperature thermal oil systems. Please consult our engineers for specific fluid compatibility. -
Q: How do I know the correct plate count and size for my boiler?
A: Provide us with your thermal oil inlet/outlet temperatures, steam pressure, and flow rate. Our team will perform a thermal calculation to recommend the optimal configuration. A free technical proposal is available upon request. -
Q: What is the typical lead time for an order?
A: For standard models, lead time is 15–25 working days after deposit. Customized orders may take 30–40 days. We ship via sea or air from Tianjin, Qingdao, Shanghai, or Foshan. -
Q: Is the Mill Test Report included for every shipment?
A: Yes, a Mill Test Report for the plate material is provided with every order. Additional certificates (e.g., material inspection, pressure test) can be arranged at extra cost. -
Q: What gasket materials are suitable for thermal oil applications?
A: For thermal oil up to 200°C, we recommend EPDM gaskets. For higher temperatures up to 250°C, Viton (FKM) gaskets are required. Both are available. -
Q: Can I get a sample unit before placing a bulk order?
A: Yes, we can provide a small-scale sample (e.g., 1–2 m² heat transfer area) for testing. Sample cost is negotiable and can be deducted from future orders. -
Q: How do I maintain the plate heat exchanger?
A: Periodic cleaning is recommended to remove scale or fouling. The bolted design allows easy disassembly. We provide a maintenance manual with each unit. For severe fouling, chemical cleaning can be performed. -
Q: What is your warranty policy for overseas customers?
A: We offer a 1-year warranty covering manufacturing defects. For claims, we require photos or videos of the issue. Replacement parts are shipped free of charge; labor costs are not covered.
Contact us now to discuss your thermal oil boiler steam project. Benefit from our 25+ years of manufacturing experience, flexible customization, and global shipping network. Your satisfaction is our priority.
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