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Help CenterDisc Filter Filter Sector for Iron Ore Processing Plant, High Efficiency Solid-Liquid Separation, 50μm Filtration, 1.5m2 per Sector
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As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory, established in 1998, we specialize in producing high-quality Disc Filter Sectors designed specifically for iron ore processing plants requiring efficient solid-liquid separation. Our filter sectors are engineered to deliver 50μm filtration precision with an active area of 1.5m² per sector, ensuring optimal dewatering performance and reduced moisture content in filter cake. With over two decades of experience and an annual export value exceeding US$5 million, we serve global markets including North America, South America, Europe, and Asia, providing reliable solutions for the mining industry.
Our disc filter sectors are critical components in vacuum disc filters used for iron ore concentrate dewatering. They are designed to withstand harsh operating conditions, offering high mechanical strength and excellent chemical resistance. The sectors are available in both stainless steel and polypropylene materials, with customizable options to meet specific plant requirements. Below we present the key technical features, advantages, and a detailed specification table.
Key Features & Technical Specifications
- Precision Filtration: 50μm filtration accuracy ensures effective separation of fine iron ore particles, achieving low moisture content in the discharged cake.
- Large Effective Area: Each sector provides 1.5m² of filtration surface, maximizing the throughput per unit area and reducing the number of sectors required.
- Robust Construction: Built with high-grade stainless steel (304/316L) or reinforced polypropylene, offering corrosion resistance and long service life in aggressive slurry environments.
- Optimized Drainage Design: Internal channel structure facilitates rapid filtrate removal, minimizing pressure drop and enhancing dewatering efficiency.
- Easy Installation & Maintenance: Modular design allows quick replacement of individual sectors, reducing downtime. Available with standard flange connections compatible with major disc filter brands.
- Customizable Options: Sector size, material, color, and connection type can be tailored to match existing filter systems. OEM/ODM services are available upon request.
| Parameter | Value |
|---|---|
| Filtration Accuracy | 50 μm |
| Sector Area | 1.5 m² per sector |
| Material Options | Stainless Steel 304/316L, Polypropylene |
| Operating Temperature | Up to 80°C (polypropylene) / 200°C (stainless steel) |
| Working Pressure | Vacuum (0.6–0.9 bar) for disc filter application |
| Connection Type | Flange, bolt hole pattern (customizable) |
| Weight (approx.) | 5–8 kg per sector (depending on material) |
| Application | Iron ore concentrate dewatering, tailings treatment, mineral processing |
Advantages for Your Iron Ore Processing Plant
- Reduced Moisture Content: Our precision 50μm filtration combined with efficient drainage helps achieve moisture levels as low as 8–10%, meeting downstream pelletizing or transport requirements.
- Higher Throughput: The 1.5m² effective area per sector allows more filtration area per disc, increasing the overall plant capacity without expanding footprint.
- Lower Energy Consumption: Optimized internal channels reduce vacuum loss, leading to lower power consumption of vacuum pumps.
- Longer Service Life: Made from corrosion-resistant materials, our sectors withstand abrasive iron ore slurries and frequent cleaning cycles, minimizing replacement costs.
- Compatibility: Designed to fit most standard disc filter manufacturers (e.g., Outotec, FLSmidth, Eimco, etc.) with optional adapter kits.
Our manufacturing facility in Hengshui, Hebei, China, has been producing wire mesh and filtration products since 1998. We have a proven track record of exporting to over 15 major markets worldwide, with annual export volumes between US$5–10 million. Our disc filter sectors undergo rigorous quality control tests, including pressure integrity and filtration efficiency checks, to ensure consistent performance. We are committed to delivering products that meet the demanding requirements of modern iron ore processing plants.
We also offer customization services: different sector sizes, materials, and connection types are available upon request. Whether you need a standard replacement or a tailored solution for a specific filter model, our engineering team can assist. We ship from ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to your project site.
Frequently Asked Questions (FAQ)
Q1: What materials are available for the disc filter sectors?
A: We offer both stainless steel (304/316L) and polypropylene (PP). Stainless steel is suitable for high-temperature and abrasive slurries, while polypropylene is lighter and more cost-effective for moderate conditions. Custom materials can be discussed.
Q2: Can the sector size be customized if my existing filter requires a different area?
A: Yes, we can manufacture sectors with varying areas (e.g., 1.0 m², 2.0 m²) and dimensions to match your disc filter. Please provide the original drawing or current sector for reference.
Q3: What is the typical lifespan of a polypropylene sector in iron ore service?
A: Depending on operating conditions (temperature, abrasiveness, cleaning frequency), polypropylene sectors typically last 12–24 months. Stainless steel sectors can last 3–5 years or more. We recommend regular inspection and replacement when cracks or deformation appear.
Q4: Are these sectors compatible with Outotec or FLSmidth disc filters?
A: Our sectors are designed with standard bolt hole patterns and flange dimensions compatible with most major brands. We can also modify the connection to match your specific model. Please provide the filter model for exact matching.
Q5: How do you ensure the 50μm filtration accuracy is consistently achieved?
A: We use precision woven wire mesh or laser-drilled polypropylene sheets with strict quality control. Each sector is tested for filtration uniformity before shipment. We can provide test reports upon request.
Q6: What is the minimum order quantity (MOQ) for custom sectors?
A: For standard sizes, MOQ is 50 pieces. For custom designs, MOQ may be 100 pieces. Smaller trial orders are negotiable for new customers.
Q7: Do you offer samples for testing before bulk purchase?
A: Yes, we can provide 1–2 sample sectors at cost, plus shipping. The sample cost will be deducted from the first bulk order if the order quantity meets our minimum.
Q8: What is the lead time for a typical order?
A: For standard sectors, lead time is 15–20 working days. Custom orders require 25–35 working days, depending on complexity. We can expedite for urgent projects.
Backed by 24 years of manufacturing experience, an annual export volume of US$5–10 million, and a global customer base spanning North America, South America, Europe, Africa, and Asia, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for high-performance disc filter sectors. Contact us today to discuss your requirements and request a quotation.
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