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Help Center18° Vacuum Disc Filter Sector, 12-Month Warranty With Mill Test Report
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer with over 25 years of experience since 1998. Our 18° Vacuum Disc Filter Sector is a precision-engineered component designed for efficient solid-liquid separation in demanding industrial applications. With an annual export value of US$5-10 million and serving markets across North America, South America, Europe, Asia, Africa, and Oceania, we bring global expertise to every product. This filter sector offers a 12-month warranty and comes with a comprehensive Mill Test Report, ensuring you receive reliable performance and documented quality assurance.
The 18° design is a critical specification for vacuum disc filter systems, optimizing the angle of the sector to maximize filtration area while maintaining structural integrity. Whether you are upgrading existing equipment or building a new filtration line, our sectors are manufactured to meet your exact requirements. Below, we dive into the technical details, benefits, and why Boli is your ideal partner for filtration solutions.
Product Features & Technical Specifications
- Precision 18° Angle: The sector is formed with a precise 18° wedge angle, which enhances the cake discharge efficiency and reduces energy consumption. This angle is commonly used in mining and mineral processing vacuum filters.
- Durable Material Options: Available in stainless steel (304, 316) or high-strength polypropylene, both resistant to corrosion, abrasion, and chemical attack. The choice depends on your specific slurry characteristics.
- Customizable Dimensions: Diameter and thickness can be tailored to fit your existing disc filter. We provide sectors from 1.2m to 3.6m diameter, with custom widths and bolt patterns.
- Complete Mill Test Report: Each sector is accompanied by a detailed Mill Test Report (MTR) that includes material composition, mechanical properties, and dimensional verification. This documentation is essential for quality control and traceability.
- 12-Month Warranty: We stand behind our manufacturing quality. The warranty covers defects in materials and workmanship, giving you peace of mind for uninterrupted operation.
- Advanced Manufacturing: Produced using CNC bending, laser cutting, and robotic welding, ensuring consistent precision and repeatable performance.
- Easy Installation: Designed with standard bolt holes and seal grooves, compatible with most major filter brands (e.g., Outotec, Eimco, Andritz).
| Parameter | Specification |
|---|---|
| Angle | 18° ± 0.5° |
| Diameter Range | 1.2m - 3.6m (custom) |
| Material Grade | SS304, SS316, Polypropylene |
| Surface Finish | Smooth, no sharp edges |
| Warranty | 12 months |
| Test Report | Mill Test Report included |
| Packaging | Plywood case, foam protection |
Key Benefits for Your Operations
- Improved Filtration Efficiency: The 18° geometry ensures optimal cake formation and moisture reduction, leading to higher throughput and lower energy costs.
- Reduced Maintenance Downtime: Robust materials and precision welding minimize wear and tear. The 12-month warranty further protects your investment.
- Full Traceability: With the Mill Test Report, you can verify material quality and compliance with your project specifications, which is crucial for industries with strict quality standards.
- Global Compatibility: Designed to fit standard disc filter frames, our sectors are used in mining, metallurgy, chemical processing, and wastewater treatment plants worldwide.
- Cost-Effective Customization: We offer flexible sizing and material options without long lead times, thanks to our in-house tooling and experienced team.
Our 18° Vacuum Disc Filter Sector is the result of decades of manufacturing excellence. Each sector undergoes rigorous inspection including dimensional check, weld penetration test, and pressure test (optional). The Mill Test Report is a guarantee of quality that you can trust.
Why Choose Boli?
Anping County Boli Hardware Wiremesh Products Factory has been a reliable manufacturer since 1998, with annual export value reaching US$5-10 million. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring fast and cost-effective logistics to any global destination. Our products are used in over 15 major markets including North America, South America, Europe, Southeast Asia, Africa, and Oceania. We understand the demands of international buyers and provide consistent quality, timely delivery, and responsive after-sales support.
When you order our 18° Vacuum Disc Filter Sector, you are not just buying a component – you are investing in a partnership with a manufacturer that values transparency, precision, and customer satisfaction. The included Mill Test Report and 12-month warranty are our commitments to your success. Contact us today to discuss your specific requirements, request a quote, or ask for a sample sector for trial. We are ready to help you optimize your filtration process.
Frequently Asked Questions
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Q: What materials are available for the filter sector?
A: We offer stainless steel grades 304 and 316, as well as high-quality polypropylene. The choice depends on your slurry's chemical composition and operating temperature. Please provide your application details for a recommendation. -
Q: Can the sector dimensions be customized?
A: Yes, we offer fully customizable diameters, thickness, and bolt hole patterns. Simply send us your existing sector drawing or dimensions, and we will produce an exact match. -
Q: What is included in the Mill Test Report?
A: The Mill Test Report includes chemical composition analysis, mechanical properties (tensile strength, yield, elongation), dimensional measurements, and any optional tests like pressure or leak testing. It is a certified document from our mill. -
Q: How long is the warranty period?
A: We provide a 12-month warranty from the date of shipment against defects in material and workmanship. This covers replacement or repair at our discretion. -
Q: What is the typical lead time for an order?
A: For standard sizes, lead time is 2-3 weeks. For custom orders, it may be 3-5 weeks depending on complexity. We can expedite for urgent projects. -
Q: Which ports do you ship from?
A: We ship from Tianjin, Qingdao, Shanghai, and Foshan. You can choose the most convenient port for your logistics. -
Q: Do you offer samples for testing?
A: Yes, we can provide a sample sector for evaluation. The cost is negotiable, and we will deduct it from the bulk order if placed. -
Q: Is the sector compatible with my existing filter brand?
A: Our sectors are designed to fit most major vacuum disc filter brands (Outotec, Eimco, Andritz, etc.). To ensure compatibility, please provide the brand, model, and bolt pattern details.
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