18° Filter Sector for Disc Vacuum Filter in Mineral Processing, High Efficiency Dewatering
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, brings over two decades of expertise in manufacturing high-performance filtration components. Our 18° Filter Sector for Disc Vacuum Filter is specifically engineered for mineral processing dewatering applications, delivering exceptional solid-liquid separation efficiency. With annual export values reaching US$5–10 million and a global presence spanning North America, South America, Europe, Asia, and Africa, we ensure that every sector meets rigorous quality standards. This product combines precision engineering with durable materials to maximize dewatering performance, reduce downtime, and enhance overall process productivity.
Product Features & Technical Specifications
- Optimal 18° Sector Angle: Designed to perfectly match disc vacuum filter rotors, ensuring uniform cake formation and efficient water removal.
- High-Strength Materials: Available in stainless steel (304/316L) or polypropylene, offering excellent corrosion resistance and long service life in aggressive mineral slurries.
- Precision Mesh Filtration: Multi-layer woven wire mesh with controlled pore size (ranging from 50 to 500 microns) to suit various particle sizes and dewatering requirements.
- Rigid Frame Construction: Reinforced edges and support ribs prevent deformation under vacuum pressure, maintaining consistent filtration area.
- Easy Installation & Maintenance: Standardized mounting holes and quick-release mechanisms allow for fast replacement without special tools.
- Customizable dimensions: Sector width, length, and thickness can be tailored to fit specific filter disc models (e.g., 2.5m, 3.6m diameter discs).
| Parameter | Value |
|---|---|
| Angle | 18° (standard) |
| Material | SS304 / SS316L / Polypropylene |
| Filtration Area per Sector | 0.5 – 2.5 m² (customizable) |
| Mesh Opening | 50 – 500 microns |
| Operating Temperature | Up to 80°C (polypropylene) / 200°C (stainless steel) |
| Weight | 2.5 – 8.0 kg per sector (depending on size) |
Benefits for Mineral Processing Operations
- Higher Dewatering Efficiency: The 18° sector geometry ensures optimal cake discharge, reducing moisture content in filter cake by up to 5% compared to standard sectors.
- Reduced Energy Consumption: Lower vacuum pressure drop across the sector means less energy required for the vacuum system, lowering operational costs.
- Longer Service Life: Corrosion-resistant materials and robust construction withstand abrasive slurries, reducing replacement frequency.
- Consistent Filtration Performance: Uniform mesh tension and precise frame geometry prevent channeling and ensure even cake distribution.
- Quick Changeover: Standardized design allows for rapid sector replacement during maintenance shifts, minimizing downtime.
Trust & Reliability
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer in the filtration industry. With annual export revenues between US$5–10 million, our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan to customers across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our manufacturing facility in Hengshui, Hebei, China, is equipped with advanced CNC machinery and rigorous quality control processes. Every 18° Filter Sector undergoes dimensional inspection, mesh integrity testing, and load simulation before shipment. We offer a 12-month warranty against manufacturing defects and provide technical support for installation and optimization. Contact us today to request a quote or sample, and experience the difference in dewatering performance that our sectors deliver.
Frequently Asked Questions (FAQ)
-
What is the typical lifespan of an 18° filter sector in mineral processing?
Lifespan depends on slurry abrasiveness and operating conditions. Under normal conditions (e.g., iron ore concentrate), sectors last 12–18 months. Using stainless steel can extend life to 24+ months. -
Can these sectors be customized for different disc diameters?
Yes, we offer customization for disc diameters from 1.5m to 4.5m. Please provide your filter model and dimensions for a tailored solution. -
What mesh sizes are available for dewatering fine minerals?
We offer mesh openings from 50 microns (for fine concentrates) up to 500 microns (for coarse tailings). A common requirement is 200–300 microns for typical dewatering. -
Are samples available for testing before bulk order?
Yes, sample sectors can be provided at a nominal cost, which is refundable upon bulk order placement. Lead time for samples is 7–10 working days. -
How do I ensure the sector fits my existing disc vacuum filter?
We require the bolt pattern, sector width, length, and thickness. We can also work from a drawing or an existing sector for reverse engineering. -
What packaging and shipping options are available?
Each sector is individually wrapped in protective foam and packed in sturdy wooden crates. We ship FOB from Tianjin, Qingdao, Shanghai, or Foshan, with door-to-door options available upon request. -
Do you provide technical support for sector installation?
Yes, we provide installation manuals and video guidance. For large orders, we can arrange on-site assistance at additional cost. -
What is the minimum order quantity (MOQ)?
MOQ is 10 pieces for standard sizes. Custom sizes may have a higher MOQ, please inquire.
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