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Anping Xinye Metal Wire Mesh Products Co., Ltd, located in the renowned wire mesh capital of Hengshui, Hebei, China, is proud to present our PLC Controlled Automatic Embossed Screen Production Line. This advanced equipment is designed to deliver high precision, efficiency, and reliability for manufacturing embossed screens used in various industries. With our years of expertise in wire mesh production, we have engineered this production line to meet the demanding standards of modern screening and filtration applications.
The production line integrates a state-of-the-art PLC control system, ensuring consistent operation and minimal human intervention. It operates on standard 220V/50Hz power supply, making it suitable for many global markets. Whether you need decorative screens, industrial filters, or safety barriers, this line can produce embossed screens with precise patterns and uniform quality.
Our customers benefit from reduced labor costs, higher output rates, and improved product consistency. The automatic embossing mechanism ensures that each screen is formed with the exact depth and shape required, while the PLC allows easy adjustment of parameters such as speed, pressure, and pattern dimensions. This flexibility makes the line ideal for both small-batch and large-scale production.
Key Features & Technical Specifications
- Full Automation: From material feeding to finished screen collection, the entire process is automated, reducing manual errors and increasing efficiency.
- PLC Touchscreen Control: User-friendly interface for monitoring and adjusting production parameters in real time.
- High Precision Embossing: Advanced roller dies ensure uniform embossing depth and pattern clarity.
- Customizable Patterns: Interchangeable embossing rollers allow quick pattern changes for different customer requirements.
- Energy Efficient: Optimized power consumption lowers operational costs while maintaining high output.
- Robust Construction: Heavy-duty steel frame and durable components ensure long service life even under continuous operation.
- Safety Features: Emergency stop, overload protection, and safety guards comply with international standards.
| Parameter | Specification |
| Power Supply | 220V, 50Hz, 3-phase (optional 380V/60Hz available) |
| Control System | PLC with touch screen (Siemens or Mitsubishi optional) |
| Production Speed | Up to 20 meters per minute (adjustable) |
| Max Screen Width | 1.5 meters (customizable up to 2 meters) |
| Wire Diameter Range | 0.5mm – 4.0mm (depending on material) |
| Mesh Opening Range | 1mm – 50mm (customizable) |
| Embossing Depth | 0.5mm – 3mm (adjustable) |
| Machine Weight | Approx. 3,500 kg (depending on configuration) |
| Dimensions (L×W×H) | 8m × 2m × 2.2m (customizable) |
The production line is designed to handle a variety of materials including stainless steel, galvanized steel, low-carbon steel, and aluminum alloy. The embossing rollers can be made to order for specific patterns such as diamond, hexagonal, or custom geometries. This versatility makes the line suitable for producing screens for architectural facades, industrial filters, animal cages, and security fencing.
One of the standout advantages of our PLC controlled system is the data logging and remote monitoring capability. Operators can track production metrics, set maintenance alerts, and even adjust parameters from a central control room. This reduces downtime and ensures consistent quality across batches.
Why Choose Anping Xinye?
As a leading manufacturer based in the wire mesh hub of Anping, Hebei, China, Anping Xinye Metal Wire Mesh Products Co., Ltd has been supplying high-quality wire mesh machinery and products for years. Our team of experienced engineers provides comprehensive after-sales support, including installation guidance, operator training, and spare parts availability. We have served customers in over 30 countries, and our production lines are recognized for their durability and performance.
We understand that every production facility has unique requirements. That is why we offer customization services for voltage, frequency, machine dimensions, and embossing patterns. Contact us today to discuss your specific needs and receive a tailored quotation. Our goal is to help you increase your production capacity while maintaining the highest quality standards.
Trust Anping Xinye for your embossed screen production needs. With our PLC controlled automatic line, you can achieve higher output, lower waste, and faster return on investment.
Frequently Asked Questions (FAQ)
Q1: What is the delivery time for this production line?
A: Standard delivery time is 30–45 days after order confirmation, depending on customization requirements. Please contact us for an exact timeline.
Q2: Can the line be adapted for 380V/60Hz power supply?
A: Yes, we can customize the electrical components to match 380V/60Hz or other voltage/frequency combinations as per your local grid.
Q3: What materials can be used for embossing?
A: The line works with a variety of metal wires including stainless steel, galvanized steel, low-carbon steel, copper, and aluminum. The specific material should be discussed with our engineers to ensure optimal performance.
Q4: How difficult is it to change the embossing pattern?
A: Changing the pattern is straightforward. The embossing rollers are designed for quick interchange. A trained operator can complete the change in under 30 minutes.
Q5: Do you provide installation and training?
A: Yes, we offer on-site installation guidance and operator training for overseas customers. Alternatively, we can provide detailed manuals and video tutorials.
Q6: What is the warranty period?
A: The production line comes with a standard 12-month warranty against manufacturing defects. Extended warranty options are available upon request.
Q7: Can the line produce embossed screens with a mesh opening smaller than 1mm?
A: Yes, but it depends on the wire diameter and material. We recommend contacting our technical team to discuss your specific requirements.
Q8: How do I get a quotation for my specific needs?
A: Please send us an inquiry with your desired mesh size, wire diameter, pattern, width, and production capacity. Our sales team will provide a detailed quotation within 24 hours.
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