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Anping Xinye Metal Wire Mesh Products Co., Ltd, located in the wire mesh capital of Hengshui, Hebei, China, proudly presents our 500-Mesh Embossed Screen for Fine Particle Separation with a precision wire diameter of 0.02 mm. This high-quality screen is engineered to deliver exceptional accuracy in separating ultrafine particles, making it an indispensable tool for industries requiring strict particle size control. Our decades of manufacturing experience ensure that every roll meets rigorous standards, offering you reliable performance and long service life.
The embossed structure of this screen provides enhanced rigidity and reduces blinding, a common issue in fine mesh sieving. By combining a 500-mesh count with an ultra-thin 0.02 mm wire, we achieve an optimal balance between open area and strength, allowing for efficient passage of fine particles while maintaining structural integrity. Whether you are processing powders, granules, or slurries, this screen is designed to maximize throughput and minimize downtime.
Below, we outline the key features, technical specifications, and benefits of this product to help you understand how it can improve your separation processes.
Key Features & Technical Specifications
- Ultra-Fine Mesh: 500 mesh (500 openings per linear inch) enables precise separation of particles as small as ~25 microns.
- Fine Wire Diameter: 0.02 mm (20 microns) wire ensures minimal blockage and high open area.
- Embossed Surface: Raised pattern reduces screen blinding and improves material flow, especially for sticky or wet materials.
- Durable Materials: Available in stainless steel (304, 316), low carbon steel, or other alloys upon request – all resistant to corrosion and wear.
- Customizable Dimensions: Widths from 0.5 m to 2 m, lengths in rolls or cut pieces, with optional edge reinforcements.
- Versatile Weave: Plain weave for standard applications; twill weave available for extra strength.
- Surface Treatments: Galvanized, PVC coated, or plain finish to suit various environments.
| Parameter | Specification |
|---|---|
| Mesh Count | 500 mesh |
| Wire Diameter | 0.02 mm (20 microns) |
| Opening Size | Approx. 0.025 mm (25 microns) – customizable |
| Open Area | ~30% (depending on weave and material) |
| Material Options | Stainless steel 304/316, low carbon steel, galvanized |
| Weave Type | Plain or twill (embossed) |
| Width Range | 0.5 m – 2.0 m (custom) |
| Length | Rolls of 30 m, or cut-to-size per request |
Advantages for Fine Particle Separation
- High Separation Accuracy: The 500-mesh count allows you to isolate particles down to the micron level, essential for industries like pharmaceuticals, chemicals, and food processing.
- Reduced Blinding: The embossed pattern creates a slight texture that prevents particles from clogging the openings, ensuring consistent performance even with moist or sticky materials.
- Increased Throughput: Despite the fine mesh, the optimized open area maximizes flow rate, helping you maintain production efficiency.
- Long Service Life: Quality materials and precise weaving resist wear from repeated use and abrasive particles, reducing replacement frequency.
- Easy Installation: Flexible yet durable, the screen can be cut, folded, or stretched to fit various frame types, including vibratory separators, rotary sieves, and static sieves.
- Cost-Effective: By improving separation efficiency and reducing downtime, our screen offers excellent return on investment for your filtration or sieving operations.
Anping Xinye Metal Wire Mesh Products Co., Ltd has been a trusted manufacturer and supplier of wire mesh since our establishment. With a robust production capacity and strict quality control, we ensure that every batch of 500-mesh embossed screen meets your expectations. Our factory in Hengshui, Hebei, is equipped with advanced looms and testing equipment, allowing us to deliver consistent mesh accuracy and dimensional stability. We have served clients across the globe in industries such as mining, construction, food & beverage, and chemical processing, and we are committed to providing reliable solutions for your fine particle separation needs.
We invite you to contact us for a quote or sample. Our team can help you select the right material, weave, and size for your specific application. With fast turnaround times and competitive pricing, Anping Xinye is your ideal partner for wire mesh products. Let us help you achieve cleaner, more efficient separation today.
Frequently Asked Questions (FAQ)
Q1: What is the exact opening size of the 500-mesh embossed screen with 0.02 mm wire diameter?
A: The opening size is approximately 0.025 mm (25 microns). However, due to manufacturing tolerances and weave variations, the actual opening may vary slightly. We can customize the opening size by adjusting the wire diameter or mesh count – please consult our sales team for specific requirements.
Q2: Can this screen be used for wet or sticky materials?
A: Yes, the embossed pattern is designed to reduce blinding and improve material flow, making it suitable for wet or sticky particles. The raised texture helps prevent particles from sticking to the mesh surface, maintaining consistent performance.
Q3: What materials are available for this screen?
A: We offer stainless steel (304, 316), low carbon steel, galvanized steel, and other alloys upon request. Each material has different corrosion resistance and strength properties. For fine particle separation, stainless steel is often preferred for its durability and hygiene.
Q4: Is the screen available in custom widths and lengths?
A: Absolutely. We can produce widths from 0.5 m to 2 m, and lengths in rolls typically 30 m or cut-to-size pieces. Edge reinforcements like welded or folded edges are also available as options.
Q5: How do I install this screen in a vibratory separator?
A: The screen can be cut to the required frame size and then stretched and clamped into place. The flexibility of the fine mesh allows it to conform to the frame shape. We recommend using a tensioning system to avoid sagging. For specific instructions, please contact our technical support team.
Q6: Does the embossed pattern affect the screen strength?
A: No, the embossing actually enhances the rigidity of the screen, making it less prone to deformation under load compared to a flat mesh of the same wire diameter. The pattern distributes stress more evenly, improving overall durability.
Q7: What is the typical lead time for custom orders?
A: For standard sizes and materials, lead time is 7–15 working days. Custom orders (special materials, coatings, or non-standard dimensions) may require 15–25 working days. We strive to meet urgent requests – please inform us of your deadline.
Q8: Can you provide samples before placing a bulk order?
A: Yes, we offer sample pieces (e.g., 30 cm x 30 cm) to test in your application. Samples are available for a nominal fee plus shipping. The fee will be deducted from your first bulk order. Contact our sales team to arrange sample delivery.
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