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Help CenterHeavy Duty Embossed Screen With 2mm Aperture, 1.5mm Thickness, 1200mm Width, Standard Compliant
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Anping Xinye Metal Wire Mesh Products Co., Ltd, located in the wire mesh capital of China – Hengshui, Hebei, is proud to present our Heavy Duty Embossed Screen with 2mm Aperture, 1.5mm Thickness, 1200mm Width. This screen is engineered for demanding screening and filtration applications where durability, precision, and consistent performance are non-negotiable. The embossed surface provides enhanced rigidity and wear resistance, while the precisely controlled 2mm aperture ensures accurate particle separation. Manufactured in strict compliance with industry standards, this screen is a reliable choice for mines, quarries, and industrial processing plants worldwide.
Our screen is crafted from high-quality carbon steel or stainless steel, with a thickness of 1.5mm that delivers excellent strength without excessive weight. The 1200mm width is ideal for standard vibrating screens and sorting equipment, reducing the need for splicing. The embossed pattern not only increases the screen's load-bearing capacity but also reduces blinding and pegging, ensuring continuous operation and higher throughput. Whether you are screening aggregates, sand, minerals, or recycling materials, this product offers the durability and precision you need.
Below we present the key technical parameters and advantages of our Heavy Duty Embossed Screen. Each parameter is carefully controlled to meet the exacting requirements of modern screening processes.
| Parameter | Specification |
|---|---|
| Aperture | 2mm (+/- 0.1mm tolerance) |
| Thickness (Wire/Plate) | 1.5mm (standard) |
| Width | 1200mm (custom widths available upon request) |
| Length | 1m, 2m, or customized |
| Material | Carbon steel (Q235, 65Mn), stainless steel (304, 316), or other alloys |
| Surface Finish | Embossed pattern (raised diamond or rectangular) |
| Open Area | Approximately 45-55% (depending on exact pattern) |
| Application | Mining, quarry, aggregate, sand, coal, recycling, and industrial filtration |
Key Features and Benefits
- Enhanced Durability: The 1.5mm thickness combined with the embossed structure provides superior resistance to impact, abrasion, and fatigue. This screen can withstand heavy loads and continuous vibration in harsh environments.
- Precise Aperture Size: Each 2mm opening is manufactured with tight tolerances (+/- 0.1mm) to ensure consistent particle sizing. This reduces oversize contamination and improves product quality.
- Reduced Blinding: The raised embossed pattern creates a non-planar surface that helps prevent material from sticking or wedging into the apertures. This minimizes downtime for cleaning and increases screening efficiency.
- High Open Area: With an open area of up to 55%, our screen allows high throughput while maintaining accurate separation. This leads to higher productivity and lower energy consumption per ton of material.
- Standard Compliant: Our manufacturing process follows strict quality control procedures to meet international standards for wire mesh and screening products (e.g., relevant ISO, ASTM, or GB standards). You can rely on consistent dimensions and performance.
- Easy Installation: The 1200mm width fits most standard vibrating screen decks. Custom lengths and special edge preparations (e.g., hooks, tension clips) are available to simplify installation.
- Versatile Material Options: Choose from carbon steel (for cost-effective, high-strength applications) or stainless steel (for corrosion resistance in wet or acidic environments). Special alloys like 65Mn are available for high-wear applications.
- Customizable: We can adjust aperture, thickness, width, length, and edge treatment to match your specific equipment and material requirements. Contact us for tailored solutions.
Technical Advantages Explained
The embossed screen offers distinct advantages over traditional flat woven wire mesh. The embossing process, which involves pressing a pattern into the metal, increases the screen's stiffness by up to 30% without adding extra weight. This means the screen can maintain its shape under high tension and vibration, reducing the risk of premature failure. Additionally, the raised pattern acts as a spacer, allowing material to flow more freely across the surface and reducing the percentage of near-size particles that cause blinding.
For screening applications where moisture or sticky material is present, the embossed surface significantly reduces clogging. Tests have shown that embossed screens can achieve up to 20% higher throughput compared to standard woven screens of the same aperture. This translates to lower operating costs and faster payback on your investment.
The 2mm aperture is ideal for fine to medium particle separation, commonly used in sand and gravel plants, mineral processing, and coal preparation. The 1.5mm thickness provides a good balance between strength and open area. Thicker options (e.g., 2mm, 3mm) are available for extra heavy-duty applications, while thinner options (e.g., 1.2mm) can be supplied for lighter loads.
Why Choose Anping Xinye Metal Wire Mesh Products Co., Ltd?
Anping Xinye is a trusted manufacturer with decades of experience in the wire mesh industry. Located in Anping County, Hebei Province – the largest wire mesh production base in China – we have access to premium raw materials and advanced manufacturing equipment. Our factory covers an area of over 20,000 square meters and employs more than 100 skilled workers. We produce thousands of square meters of screens every month, serving clients in over 30 countries.
We understand that screening performance directly impacts your production efficiency. That's why we implement strict quality control at every stage – from wire drawing to weaving/embossing, to final inspection. Each batch of screens is tested for aperture accuracy, tensile strength, and dimensional tolerance. We also offer sample testing services so you can verify the screen's performance before bulk ordering.
Our commitment: We provide competitive pricing, fast lead times (typically 7-15 days for standard sizes), and professional after-sales support. Whether you need a small trial order (as low as 10 pieces) or a full container load, we are ready to serve you.
Don't let inferior screens cause downtime and product quality issues. Upgrade to our Heavy Duty Embossed Screen and experience the difference in durability and precision. Contact us today for a quotation, technical advice, or free samples. We look forward to partnering with you for your screening needs.
Frequently Asked Questions
-
Q: What materials are available for the embossed screen?
A: We offer carbon steel (Q235, 65Mn), stainless steel (304, 316), and other alloys. The choice depends on your application environment – for wet or corrosive conditions, stainless steel is recommended; for general heavy-duty use, carbon steel provides excellent cost-effectiveness. -
Q: Can I get a custom aperture size other than 2mm?
A: Yes, we can produce apertures from 0.5mm up to 10mm (or larger) depending on the thickness and pattern. Please specify your requirements, and we will advise on feasibility. -
Q: How long is the lead time for standard 1200mm width screens?
A: For standard sizes (2mm aperture, 1.5mm thickness, 1200mm width), the lead time is typically 7–10 working days after order confirmation. For larger quantities or custom specifications, it may be 15–20 days. -
Q: What is the maximum length available?
A: We can supply screens up to 6 meters in length in one piece, depending on the material and thickness. Longer panels can be provided with joints, or we can cut to your required lengths. -
Q: Does the embossed pattern affect the open area?
A: The embossed pattern slightly reduces the open area compared to a flat screen of the same aperture, but the increase in strength and reduction in blinding often results in higher net throughput. The open area typically ranges from 45% to 55%. -
Q: Do you provide samples before bulk order?
A: Yes, we offer free samples (around 300mm x 300mm) for your evaluation. You only need to pay for shipping. We can also adjust the sample to match your specific requirements. -
Q: Is this screen suitable for high-temperature applications?
A: Standard carbon steel screens can withstand operating temperatures up to 300°C. For higher temperatures, we recommend using stainless steel or heat-resistant alloys. Please consult our technical team for temperature-specific recommendations. -
Q: What edge preparations do you offer for mounting on vibrating screens?
A: We can provide plain edges, hooked edges, tensioned edges with clips, or rubber/C-channel edging. The most common option for heavy-duty screens is the hook strip, which allows easy tensioning on the screen deck.
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