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Help CenterComposite Shaker Screen With Hook Fastening for Mineral Processing, Heavy Duty Industrial Screening
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As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory (established 1998) proudly presents our Composite Shaker Screen with Hook Fastening for Mineral Processing, Heavy Duty Industrial Screening. This premium screening solution is designed to deliver exceptional durability and separation efficiency in the most demanding environments, from mineral beneficiation plants to oil and gas drilling sites. Our expertise in wire mesh manufacturing ensures that every screen meets stringent quality standards, backed by an annual export value of US$5-10 million and a global footprint spanning North America, South America, Europe, Asia, Africa, and Oceania.
The composite construction combines a high-strength fiberglass support frame with a precision-woven polyurethane mesh layer, offering a perfect balance of rigidity and flexibility. The hook fastening system ensures quick and secure installation on standard shale shaker equipment, minimizing downtime and maximizing operational efficiency. Whether you are processing iron ore, copper, coal, or drilling fluids, this screen is engineered to withstand heavy loads, abrasion, and continuous vibration.
Key Features & Technical Specifications
- Advanced Composite Material: Fiberglass-reinforced polyurethane offers superior wear resistance compared to traditional metal screens, extending service life by 2-3 times under similar conditions.
- Hook Fastening Design: Precisely formed hooks allow for tension-free mounting, preventing screen sagging and ensuring consistent mesh opening for accurate particle separation.
- High Open Area: Optimized mesh pattern provides up to 45% open area, enhancing fluid throughput and solids removal efficiency.
- Customizable Mesh Sizes: Available from 80 to 400 mesh (177 to 38 microns), suitable for fine, medium, and coarse screening applications.
- Corrosion & Chemical Resistance: Polyurethane mesh is inert to most acids, alkalis, and hydrocarbons, making it ideal for harsh chemical environments.
- Vibration Dampening: Composite core reduces noise and vibration, improving working conditions and prolonging equipment life.
| Parameter | Value |
|---|---|
| Material Composition | Fiberglass reinforced polymer + Polyurethane mesh |
| Hook Type | Standard C-hook, T-hook, or flanged hook (as per API 13C) |
| Standard Dimensions | 1000×700mm, 1200×800mm, 1400×900mm (custom sizes up to 1500×1200mm) |
| Mesh Range | 80 mesh to 400 mesh (0.177mm – 0.038mm) |
| Operating Temperature | -20°C to +80°C (continuous) |
| Weight (per piece) | Approx. 5.5 kg (for 1000×700mm) |
| Tensile Strength | ≥ 1500 N/cm (along warp direction) |
Our composite shaker screens are designed for seamless integration with popular shale shaker models from brands like Brandt, Derrick, Swaco, Mongoose, and others. The hook fastening mechanism ensures a tight fit without the need for additional adhesive or mechanical fasteners, reducing installation time by up to 50%. In mineral processing plants, users report a 15-20% increase in material throughput due to the high open area and efficient solids removal, while also reducing the carryover of valuable fines.
Compared to traditional metal screens, our composite screens offer 30% less weight, which reduces wear on shaker bearings and motor, and simplifies handling during replacement. The polyurethane mesh is also resistant to blinding and pegging, especially when processing sticky or moist materials like clay-rich ores or wet drilling cuttings. This translates to less downtime for cleaning and longer intervals between screen changes.
Trusted by Global Customers
Anping County Boli Hardware Wiremesh Products Factory has been a trusted name in the wire mesh industry since 1998. Our factory is located in Hengshui, Hebei, China—the wire mesh manufacturing hub—and we ship our products from major ports including Tianjin, Qingdao, Shanghai, and Foshan. With an annual export value of US$5-10 million, we serve markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our commitment to quality is reflected in every product we deliver, supported by rigorous in-house testing for dimensional accuracy, tensile strength, and vibration resistance.
We understand that each screening application has unique requirements, which is why we offer customizable mesh sizes, hook types, and dimensions to match your specific shaker equipment. Our experienced technical team is available to assist with selection and provide recommendations based on your material characteristics and desired cut point. We also offer sample pieces for evaluation before bulk orders, ensuring complete satisfaction.
Choose our composite shaker screen with hook fastening for a cost-effective solution that enhances your screening efficiency, reduces operational costs, and extends equipment life. Contact us today to discuss your requirements or request a quotation. We look forward to partnering with you for your mineral processing and industrial screening needs.
Frequently Asked Questions (FAQ)
-
What is the typical lifespan of a composite shaker screen compared to metal screens?
In abrasive mineral processing applications, our composite screens typically last 2-3 times longer than standard metal screens. For example, in iron ore processing, a composite screen can operate for 600-800 hours before replacement, while metal screens often need changing after 200-300 hours. -
Can I use this screen on my existing shale shaker from a different brand?
Yes, our hook fastening system is designed to be compatible with most major shaker brands, including Brandt, Derrick, Swaco, and Mongoose. We offer various hook profiles (C-hook, T-hook, flanged) to match your equipment. Please provide your shaker model and screen dimensions for a custom fit. -
What mesh sizes are recommended for mineral processing applications?
For fine screening (e.g., 200-400 mesh), we recommend our composite screens for dewatering and particle classification. For coarse applications (e.g., 80-120 mesh), the screen is ideal for scalping and removing oversize materials. Our technical team can help you select the optimal mesh based on your feed material and desired cut point. -
Are these screens resistant to high temperature and chemicals?
Yes, the polyurethane mesh offers excellent resistance to a wide range of chemicals, including acids, alkalis, and hydrocarbons. The operating temperature range is -20°C to +80°C continuous, with short-term excursions up to 100°C possible. For extreme conditions, we can customize the material formulation. -
How do the screens perform with sticky or clay-rich materials?
Our composite screens are specifically designed to minimize blinding and pegging. The flexible polyurethane mesh allows particles to pass through without sticking, and the surface non-stick properties reduce material buildup. This makes them highly effective for wet screening and processing of sticky ores. -
What is the minimum order quantity (MOQ) for custom sizes?
For standard sizes (e.g., 1000×700mm), the MOQ is 10 pieces. For custom dimensions or special hook profiles, the MOQ is 50 pieces. We can also accommodate sample orders of 1-2 pieces for testing purposes. -
Do you provide testing or certification for the screens?
Each screen is subjected to dimensional inspection, tensile strength test, and mesh opening verification before shipment. We can provide a material test report (MTR) upon request. Please note that specific certifications like API can be discussed for certain projects; we recommend contacting our sales team to confirm requirements. -
What is the typical lead time and shipping method?
For standard screens in stock, lead time is 7-10 days. For custom orders, lead time is 15-25 days depending on quantity. We ship via sea freight from Tianjin, Qingdao, Shanghai, or Foshan ports. Air freight or express courier (DHL, FedEx) is available for urgent sample orders.
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