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Help CenterPolyurethane Frame Shale Shaker Screen for Drilling Rig Applications
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998 with an annual export value of US$5-10 million, proudly presents our premium Polyurethane Frame Shale Shaker Screen designed specifically for drilling rig applications. Our screens combine advanced manufacturing techniques with durable polyurethane frames to deliver superior performance in solids control systems. With over two decades of experience in wire mesh production and a robust export network spanning North America, South America, Europe, and Asia, we ensure that every screen meets the rigorous demands of oil and gas drilling operations.
These screens are engineered to provide efficient separation of drilled solids from drilling fluids, enhancing the overall efficiency of shale shakers. The polyurethane frame offers excellent resistance to abrasion, chemicals, and high temperatures, ensuring long service life even in harsh drilling environments. Our screens are available in various mesh sizes to match different cutting size requirements, from coarse to fine screening.
Key Features & Technical Specifications
- Frame Material: High-grade polyurethane – lightweight yet robust, resistant to corrosion and wear.
- Screen Mesh: Premium stainless steel woven wire cloth, available in API standard mesh sizes from 20 to 200.
- Bonding Technology: Advanced heat-fused bonding ensures no loose edges or premature failure.
- Modular Design: Interchangeable with most major shaker brands (e.g., Brandt, MI Swaco, Derrick, etc.).
- Flow Capacity: Optimized open area for maximum fluid throughput without sacrificing separation efficiency.
- Vibration Resistance: Polyurethane frame absorbs vibration, reducing stress on the shaker and extending screen life.
- Temperature Range: Suitable for operating temperatures up to 100°C (212°F).
- Customization Options: Available in various sizes, hook strip types, and tensioning systems to fit specific shaker models.
| Parameter | Specification |
|---|---|
| Frame Material | Polyurethane (PU) |
| Screen Mesh Material | Stainless Steel 304/316 |
| Mesh Size Range | 20–200 API (other sizes on request) |
| Screen Dimensions | Customizable (standard 48" x 48", 48" x 32", etc.) |
| Weight | Approx. 5–15 kg per screen (depending on size) |
| Operating Temperature | -20°C to 100°C (-4°F to 212°F) |
| Tensioning System | Hook strip, pin, or bolt type (optional) |
Advantages & Customer Benefits
- Extended Service Life: Polyurethane frame resists cracking and corrosion, reducing replacement frequency and downtime.
- Improved Solids Control: Precise mesh openings ensure consistent cut point, minimizing loss of valuable drilling fluid.
- Cost-Effective: Competitive pricing without compromising quality – direct factory pricing with no middlemen.
- Easy Installation: Lightweight design simplifies handling and reduces installation time.
- Global Compatibility: Fits most shale shakers from leading manufacturers; adapters available if needed.
- Environmentally Friendly: Efficient separation reduces waste volume and helps meet environmental regulations.
- Rigorous Quality Control: Each screen undergoes visual inspection and mesh tension testing before shipment.
Our screens are manufactured in Hengshui, Hebei, China, using state-of-the-art weaving and bonding equipment. The polyurethane frame is injection-molded for uniformity and strength. We offer flexible packaging options including wooden cases or pallets to ensure safe transit via Tianjin, Qingdao, Shanghai, or Foshan ports.
Frequently Asked Questions (FAQ)
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Q: What is the typical lifespan of a polyurethane frame shaker screen?
A: Lifespan depends on operating conditions, but with proper use, these screens can last 2–3 times longer than standard steel frame screens due to the polyurethane's corrosion and abrasion resistance. -
Q: Can I order screens with custom dimensions?
A: Yes, we offer custom sizes and tensioning systems to suit your specific shaker model. Please provide your shaker make and model or a drawing. -
Q: Are these screens compatible with all shale shakers?
A: Our screens are designed to fit most common shaker brands (e.g., Brandt, Derrick, MI Swaco, NOV, etc.). We recommend confirming dimensions or requesting a sample for trial. -
Q: What mesh sizes are available?
A: We offer API mesh sizes from 20 to 200. For finer or coarser requirements, please contact us for feasibility. -
Q: Do you provide samples for testing?
A: Yes, sample orders are welcome. We can provide a small quantity for evaluation; sample cost is negotiable and may be refundable for bulk orders. -
Q: What is the minimum order quantity (MOQ)?
A: Our MOQ is typically 10 pieces per size, but we can accommodate smaller orders for trial purposes. -
Q: How do you ensure the screen mesh does not delaminate from the frame?
A: We use a heat-fusion bonding process that mechanically interlocks the mesh into the polyurethane frame, eliminating the need for adhesives and ensuring long-term stability. -
Q: What is the typical lead time?
A: For standard sizes, lead time is 15–20 working days. Custom orders may require 25–30 working days, depending on complexity.
With over 25 years of manufacturing excellence, Anping County Boli Hardware Wiremesh Products Factory has supplied thousands of screens to drilling companies worldwide. Our annual export value of US$5-10 million reflects our commitment to quality and customer satisfaction. We ship through major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) and serve markets across North America, South America, Europe, Africa, and Asia. Choose our polyurethane frame shale shaker screens for reliable performance, cost savings, and expert support. Contact us today for a quote or technical consultation.
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