Mud Separator High-Frequency Vibrating Screen Sieve for Filtering
Product Spotlights
As a dedicated manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory proudly presents the Mud Separator High-Frequency Vibrating Screen Sieve for Filtering. This high-performance screen is engineered to efficiently separate solids from drilling fluids in demanding oilfield, water well, and HDD applications. Our sieve combines robust construction with precision-mesh technology to deliver consistent filtration, reduce downtime, and extend the life of downstream equipment. Manufactured in our Hebei facility since 1998, each screen undergoes rigorous quality control to ensure it meets the exacting standards of global drilling operations.
Key Features & Technical Specifications
- High-Frequency Vibration Design: Optimized for rapid solids removal, the screen supports vibration frequencies up to 3000 RPM, enabling effective separation of fine particles (down to 20 microns) while maintaining high flow rates.
- Premium Stainless Steel Mesh: Available in 304 or 316 stainless steel, our mesh resists corrosion, abrasion, and chemical attack from drilling fluids, ensuring long service life even in harsh environments.
- Multiple Layer Configurations: Choose from single, double, or triple-layer screens to match your specific cut-point requirements. Additional layers can be added for extra fine-screening without sacrificing capacity.
- Versatile Frame Options: Hookstrip, pretensioned, or flat panel frames are available to fit all major shale shaker brands (e.g., Brandt, Derrick, Kem-Tron, etc.). Custom sizes are welcomed.
- Exceptional Filtration Efficiency: With a high open area ratio (up to 45%) and precise mesh openings, the screen reduces the need for frequent replacements and minimizes fluid loss.
- Rigid Construction: Heavy-duty steel frame and tensioning system ensure the screen remains flat and taut under high-vibration conditions, preventing sagging and premature failure.
| Parameter | Available Range |
|---|---|
| Mesh Size (API) | 20, 40, 60, 80, 100, 120, 140, 170, 200, 250, 325, 400 |
| Screen Dimensions | Standard: 48″ x 30″, 48″ x 40″, 48″ x 48″; Custom sizes available |
| Wire Diameter | 0.06 mm – 0.50 mm (depending on mesh) |
| Operating Temperature | -20°C to 120°C |
| Max Flow Rate | Up to 80 m³/h per screen (varies with mesh size and fluid viscosity) |
| Weight | Approx. 8 – 15 kg per screen (depending on frame type) |
Advantages for Your Drilling Operations
- Reduced Mud Costs: By removing fine solids efficiently, our screen helps maintain the rheological properties of drilling fluid, lowering dilution and chemical treatment expenses.
- Extended Equipment Life: Cleaner mud reduces wear on mud pumps, drill bits, and other downhole tools, translating to fewer repairs and lower operational costs.
- Enhanced Penetration Rate: Proper solids control allows for higher ROP (rate of penetration) by preventing bit balling and maintaining hydraulic efficiency.
- Environmental Compliance: Effective separation minimizes the volume of waste generated, aiding in compliance with increasingly strict environmental regulations on cuttings disposal.
- Easy Installation & Replacement: Our screens are designed for quick change-out with minimal downtime. The hookstrip or pretensioned design ensures a secure fit on most shakers.
- Customizable Options: We offer screens with different mesh combinations, hole patterns, and frame coatings to suit specific fluid types (oil-based, water-based, synthetic) and operating conditions.
Why Choose Anping Boli? Since 1998, we have been a trusted supplier to the global drilling industry, exporting to over 20 countries across North America, South America, Europe, Africa, Southeast Asia, and the Middle East. Our factory in Hengshui, Hebei, operates with an annual export value of US$5 million to US$10 million, supported by a dedicated team of engineers and quality inspectors. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Every screen is manufactured using advanced weaving and tensioning equipment, with 100% inspection before packing. Our commitment to quality and customer satisfaction has earned us long-term partnerships with drilling contractors and oilfield service companies worldwide.
Contact us today for a quote or technical consultation. Whether you need a standard screen or a custom solution, we are ready to support your solids control needs with reliable products and competitive pricing. Let our expertise help you optimize your drilling performance.
Frequently Asked Questions
-
Q: What is the typical lifespan of your high-frequency vibrating screen sieve?
A: Lifespan depends on operating conditions, but our screens generally last 200–500 hours when used in standard drilling fluids. High-quality stainless steel mesh can withstand abrasion better than standard screens. -
Q: Can I get a custom mesh size not listed in your standard range?
A: Yes, we offer custom mesh sizes from 20 to 400 mesh. Please provide your required API number or micron separation target, and we will produce accordingly. -
Q: Do your screens fit shale shakers from different manufacturers?
A: We manufacture screens compatible with most major brands, including Brandt, Derrick, Kem-Tron, Swaco, and others. Please specify your shaker model and dimensions when ordering. -
Q: What is the difference between hookstrip and pretensioned screens?
A: Hookstrip screens use a metal frame with hooks that clamp onto the shaker; pretensioned screens have the mesh bonded to a rigid frame, offering better tension stability and easier installation. Both options are available. -
Q: How should I clean and maintain the screen to extend its life?
A: Regularly rinse with water or solvent to remove trapped solids. Avoid using high-pressure spray that could damage the mesh. Inspect for tears before each use, and replace promptly if damaged. -
Q: What packaging do you use for export?
A: We pack screens in strong wooden crates or pallets, with foam padding to prevent movement. Each screen is individually wrapped in plastic to protect against moisture. Custom packaging is available upon request. -
Q: Can you provide samples before bulk order?
A: Yes, we welcome sample orders to evaluate quality. Samples are typically shipped within 5–7 working days. The sample cost is refundable upon bulk purchase. -
Q: What is your minimum order quantity (MOQ)?
A: Our standard MOQ is 10 pieces per size, but we may accept smaller orders for first-time customers. Contact us for details.
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