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As a leading manufacturer under Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established in 2015, with a 10,000-30,000 m² factory and 201-300 skilled employees), we are proud to present our MVR Evaporation System specifically engineered for the pharmaceutical industry’s solvent recovery needs. This system combines advanced mechanical vapor recompression technology with robust process control to deliver energy-efficient, high-purity solvent recovery while minimizing operational costs. Built to meet stringent quality standards, our system is designed to help pharmaceutical manufacturers achieve sustainable production and regulatory compliance.
Our MVR system operates on a simple yet powerful principle: vapor generated during evaporation is compressed by a mechanical compressor, raising its temperature and pressure, then reused as the heating medium. This continuous cycle reduces external steam consumption by up to 80% compared to conventional multi-effect evaporators, making it an ideal solution for recovering solvents such as ethanol, methanol, acetone, isopropanol, and ethyl acetate from pharmaceutical process streams.
The system is fully customizable to match your specific solvent properties, required recovery rate, and integration with existing plant infrastructure. With a compact footprint, modular design, and intelligent automation, our MVR evaporation system ensures stable operation, easy maintenance, and consistent product quality.
Key Features and Technical Specifications
- High Energy Efficiency: Mechanical vapor recompression reduces steam consumption by 70–80%, lowering operational costs significantly.
- Superior Solvent Recovery: Achieve recovery rates of up to 99% with high purity (typically >99.5%) for direct reuse in pharmaceutical processes.
- Wide Solvent Compatibility: Suitable for a variety of organic solvents including ethanol, methanol, acetone, IPA, and more.
- Modular and Scalable Design: Available in standard capacities from 500 L/h to 50,000 L/h, with custom options for larger volumes.
- Advanced Automation: PLC-based control system with HMI touchscreen for real-time monitoring, data logging, and remote access (optional).
- Robust Material Construction: All wetted parts are made of stainless steel 316L or higher-grade materials, ensuring corrosion resistance and long service life.
- Compliance with GMP Standards: Designed for easy cleaning (CIP/SIP optional) and documentation, meeting pharmaceutical industry requirements.
- Low Maintenance: Self-cleaning evaporator design reduces fouling and downtime; compressor with long service intervals.
- Environmentally Friendly: Closed-loop system minimizes volatile organic compound (VOC) emissions and waste generation.
- Quick Installation and Commissioning: Pre-assembled skid-mounted units reduce on-site installation time.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 500 – 50,000 L/h (customizable) |
| Recovery Rate | Up to 99% |
| Product Purity | ≥99.5% (depending on solvent) |
| Operating Temperature | 60°C – 120°C (adjustable) |
| Compressor Type | Centrifugal or Roots Blower (depending on capacity) |
| Power Supply | 380V / 50Hz, 3-phase (other voltages available) |
| Control System | PLC + HMI (Siemens, Allen-Bradley, or equivalent) |
| Material of Construction | SS316L / Duplex / Hastelloy (optional) |
| Dimensions (L×W×H) | Varies per capacity; modular skid design |
| Certifications | ISO9001, ISO14001, OHSAS18001 (other certifications upon request) |
Customer Benefits
- Reduce Operating Costs: Lower energy consumption by 70–80% compared to traditional evaporators; reduced solvent purchase costs through high recovery rates.
- Improve Production Efficiency: Continuous operation, minimal downtime, and automated control reduce labor requirements.
- Enhance Environmental Compliance: Closed-loop design minimizes emissions and waste, helping meet regulatory standards.
- Ensure Product Quality: Gentle evaporation at low temperature (optional) preserves heat-sensitive compounds and maintains solvent integrity.
- Flexible Integration: Skid-mounted design allows easy installation into existing pharmaceutical facilities; optional CIP/SIP for batch changes.
- Reliable After-Sales Support: Our team of 200+ professionals provides on-site commissioning, training, and 24/7 technical support.
At Qingdao Conqinphi Environmental Technology Group, we have delivered hundreds of MVR systems to clients across North America, Europe, Southeast Asia, and other regions since 2015. Our factory covers 10,000–30,000 m² and employs over 200 experienced engineers and technicians. With an annual export value exceeding US$10 million, we have earned a reputation for reliable performance and innovation. Each system undergoes rigorous quality testing and is backed by our ISO9001, ISO14001, and OHSAS18001 certifications. We are committed to helping pharmaceutical manufacturers achieve sustainable solvent recovery with maximum efficiency.
If you are looking for a cost-effective, high-performance MVR evaporation system for solvent recovery in your pharmaceutical operations, we invite you to contact us for a customized solution. Our team will provide detailed technical proposals, layout drawings, and a competitive quotation tailored to your specific needs. Choose Conqinphi – your partner in green manufacturing.
Frequently Asked Questions (FAQ)
Q1: What types of solvents can be recovered with this MVR system?
A: Our system is suitable for a wide range of organic solvents commonly used in pharmaceuticals, including ethanol, methanol, acetone, isopropanol, ethyl acetate, and many others. Please provide your solvent composition for a detailed compatibility assessment.
Q2: What is the typical energy saving compared to multi-effect evaporators?
A: The MVR system typically reduces steam consumption by 70–80% compared to a triple-effect evaporator. Actual savings depend on the solvent properties, operating temperature, and capacity.
Q3: Can the system handle varying feed concentrations?
A: Yes, the control system can adjust parameters automatically to maintain stable operation. We recommend a buffer tank for feed concentration fluctuations, but our design can accommodate moderate variations.
Q4: What is the typical recovery purity?
A: For most solvents, we achieve >99.5% purity. The exact value depends on the solvent and the presence of impurities. We can provide a pilot test to confirm.
Q5: How long does it take to install and commission the system?
A: For standard skid-mounted units, installation usually takes 2–4 weeks, including connection to utilities. Commissioning and training take an additional 1–2 weeks on-site.
Q6: Is the system compliant with GMP guidelines?
A: Yes, we design the system with GMP-compliant features such as smooth surfaces, no dead legs, and optional CIP/SIP connections. Documentation for validation is provided upon request.
Q7: What maintenance is required?
A: Regular maintenance includes checking compressor oil level, cleaning heat exchanger surfaces (our self-cleaning option reduces this), and inspecting seals. Our system is designed for low maintenance with long intervals between services.
Q8: Can you provide a pilot test for my solvent?
A: Absolutely. We have a pilot MVR system available for testing at our facility or we can arrange a rental unit for on-site trials. Contact us to discuss your requirements.
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