Triple-effect Plate Evaporator Multi-effect Evaporation Temperature 60-90°C PLC
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Triple-effect Plate Evaporator with multi-effect evaporation technology, operating temperature range of 60-90°C and equipped with advanced PLC control. As a manufacturer established in 2015 with a factory spanning 10,000-30,000 square meters and annual export value exceeding US$10 million, we bring years of expertise to deliver high-efficiency evaporation solutions. Our evaporator is designed to maximize energy savings, reduce operational costs, and ensure reliable performance across various industries including chemical processing, food & beverage, pharmaceutical, and wastewater treatment. With a dedicated team of 201-300 employees and adherence to international quality standards, we guarantee robust construction and long service life.
Key Features & Technical Specifications
- Triple-effect Design: Utilizes three stages of evaporation to significantly reduce steam consumption compared to single-effect evaporators, achieving up to 60% energy savings.
- Plate Heat Exchanger Configuration: Compact structure with high heat transfer coefficient, easy to clean and maintain, and minimal fouling.
- PLC Automatic Control: Fully automated operation with touch screen interface, real-time monitoring of temperature, pressure, flow rate, and liquid level. Supports remote control and data logging.
- Temperature Range 60-90°C: Suitable for heat-sensitive materials, preventing thermal degradation of valuable products.
- Stainless Steel Construction: Corrosion-resistant materials (SUS304/SUS316L) ensure hygiene and durability, meeting food-grade and pharmaceutical standards.
- Customizable Capacity: Available in various evaporation capacities from 500 kg/h to 5000 kg/h, with options for different heating media (steam, hot water, thermal oil).
- Low Maintenance: Design minimizes downtime with easy access for inspection and cleaning; no special tools required.
Technical Parameters (Example)
| Parameter | Value |
|---|---|
| Number of Effects | 3 |
| Operating Temperature | 60-90°C |
| Evaporation Capacity | 500-5000 kg/h (customizable) |
| Heating Medium | Steam (0.3-0.6 MPa) or hot water |
| Material of Construction | SUS304 / SUS316L |
| Control System | PLC + HMI touch screen |
| Power Supply | 380V/50Hz (or as per local standard) |
| Dimensions (L×W×H) | Customized per capacity |
Client Benefits
- Energy Efficiency: Multi-effect design cuts steam consumption by up to 60% compared to single-effect units, reducing operating costs.
- Product Quality: Low-temperature operation (60-90°C) preserves heat-sensitive components, ideal for dairy, juice, herbal extracts, and APIs.
- Automation & Consistency: PLC control ensures precise parameter regulation, reducing human error and improving batch-to-batch consistency.
- Compact Footprint: Plate-type evaporator saves floor space compared to conventional tubular units.
- Versatility: Suitable for concentrating solutions, recovering solvents, or treating wastewater; adaptable to various viscosities and solid contents.
- Compliance: Our manufacturing processes follow ISO9001, HACCP, and other international standards, ensuring product safety and reliability.
Trusted by global clients: Our evaporators have been exported to North America, South America, Europe, Southeast Asia, Africa, and Oceania. With over 8 years of manufacturing experience, a factory of 10,000-30,000 m², and annual export value exceeding US$10 million, Qingdao Conqinphi is your reliable partner. We have obtained certifications including ISO9001, HACCP, and OHSAS18001, demonstrating our commitment to quality and safety. Our team of 200+ skilled professionals ensures rapid response, custom design, and after-sales support. Contact us today to discuss your evaporation requirements and receive a tailored solution!
Frequently Asked Questions (FAQ)
-
Q: What is the typical payback period for energy savings from the triple-effect design?
A: Depending on operating conditions, most clients recover the investment within 12-18 months due to reduced steam consumption. -
Q: Can the evaporator handle viscous materials like syrup or molasses?
A: Yes, our plate evaporator is designed to handle moderate viscosities. For highly viscous liquids, we offer optional circulation pumps and customized plate spacing. -
Q: What is the required utility supply for a 1000 kg/h unit?
A: Typically, steam at 0.4-0.6 MPa (approx. 300-500 kg/h), cooling water, and electricity (380V, 3-phase, 10-15 kW). Detailed specifications are provided upon request. -
Q: Do you provide installation and commissioning support?
A: Yes, we offer on-site installation supervision and commissioning by our experienced engineers. Remote support is also available. -
Q: Is the PLC control system compatible with existing SCADA or DCS?
A: Our PLC supports standard communication protocols (Modbus, Profibus, Ethernet/IP) for integration with your plant automation system. Customization is available. -
Q: What materials are used for the plates and seals?
A: Standard plates are SUS304; SUS316L is available for corrosive media. Gaskets are made of EPDM or FKM (Viton) depending on temperature and chemical compatibility. -
Q: Can the temperature range be extended beyond 60-90°C?
A: While the standard design is optimized for 60-90°C, we can customize for higher temperature applications (up to 120°C) with appropriate material selection and pressure ratings. -
Q: How long is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are negotiable.
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