220V 50Hz 5 TPH Single-Effect Evaporator for Food Industry With CIP Cleaning System
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – your trusted manufacturer of high-performance evaporation solutions. Our 220V 50Hz 5 TPH Single-Effect Evaporator for the Food Industry, equipped with a CIP Cleaning System, is engineered to deliver reliable concentration of liquid food products while ensuring hygiene and operational efficiency. With over 8 years of manufacturing experience and a factory spanning 10,000-30,000 square meters, we combine advanced technology with rigorous quality control to meet the demands of global food processors.
This single-effect evaporator is designed for continuous operation, handling up to 5 tons of feed per hour. It operates on standard 220V 50Hz electrical supply, making it suitable for many international markets. The integrated CIP (Clean-in-Place) system allows automated cleaning without disassembly, significantly reducing downtime and labor costs. Whether you are concentrating fruit juices, dairy products, or sugar solutions, this evaporator offers consistent performance and ease of maintenance.
Key Features & Technical Specifications
- Evaporator Type: Single-effect falling film or forced circulation (customizable based on product viscosity).
- Capacity: 5 TPH (5,000 kg/hour) of feed solution.
- Power Supply: 220V ±10%, 50Hz, 3-phase.
- Heating Medium: Steam (low pressure, typically 0.3-0.6 MPa) or thermal fluid (optional).
- Material of Construction: Food-grade stainless steel (SS304 or SS316L) for product contact parts.
- CIP System: Automated spray balls and recirculation pump for in-place cleaning with caustic/acid solutions.
- Control System: PLC with touch screen for temperature, pressure, and flow monitoring.
- Energy Efficiency: Single-effect design with heat recovery option (economizer) to reduce steam consumption.
| Parameter | Value |
|---|---|
| Evaporation Rate | Up to 4,500 kg/h of water (depending on feed concentration) |
| Operating Temperature | 60°C – 100°C (adjustable) |
| Vacuum Level | -0.08 to -0.095 MPa (optional vacuum pump) |
| Power Consumption | ~15-25 kW (pumps, controls, CIP) |
| Dimensions (L×W×H) | Customizable, typical footprint ~6m × 3m × 4m |
Advantages for Your Business
- Hygienic Design: All product contact surfaces are polished to Ra ≤ 0.8 μm, preventing bacterial growth and meeting food safety standards.
- Reduced Downtime: The CIP system automates cleaning cycles, cutting cleaning time by up to 70% compared to manual methods.
- Consistent Product Quality: Precise temperature and vacuum control minimize thermal degradation, preserving flavor and nutrients.
- Energy Savings: Optional heat recovery preheats the feed, lowering steam consumption by 10-15%.
- Easy Operation: PLC with HMI provides real-time data and alarm management, requiring minimal operator training.
- Compliance: Designed to meet HACCP, ISO9001, and OHSAS18001 standards, as verified by our company certifications.
As a manufacturer with an annual export value exceeding US$10 million, Qingdao Conqinphi Environmental Technology Group has supplied evaporation systems to over 50 countries across North America, Europe, Southeast Asia, and Africa. Our 201-300 dedicated employees, combined with a 10,000-30,000 m² factory, ensure timely delivery and rigorous quality inspection. We have obtained multiple certifications including ISO9001, HACCP, and OHSAS18001, reflecting our commitment to quality, safety, and environmental responsibility.
Choose our 220V 50Hz 5 TPH Single-Effect Evaporator with CIP to enhance your food processing efficiency while maintaining the highest hygiene standards. Contact us today for a customized solution tailored to your specific product and capacity requirements. We offer complete after-sales support, including installation guidance, spare parts, and remote troubleshooting.
Frequently Asked Questions
-
Q: What types of food products can this evaporator handle?
A: It is suitable for clear liquids, fruit juices, dairy products (e.g., milk, whey), sugar syrups, and other low-viscosity food solutions. For high-viscosity or heat-sensitive products, we can customize the design (e.g., forced circulation). -
Q: Does the CIP system fully clean the evaporator without manual intervention?
A: Yes, the CIP system includes spray balls, a recirculation tank, and programmable cycles. It can perform rinsing, caustic wash, acid wash, and final rinse automatically. However, periodic manual inspection is recommended. -
Q: What is the typical steam consumption for this unit?
A: For a single-effect evaporator, steam consumption is approximately 1.1-1.3 kg steam per kg of water evaporated. With optional heat recovery, this can be reduced to around 1.0 kg/kg. -
Q: Can the voltage be customized for other countries?
A: Yes, we can adjust the electrical components to meet 380V/400V/440V at 50Hz or 60Hz. Please specify your local power supply when ordering. -
Q: What materials are used for the evaporator body?
A: Standard is SS304; for highly corrosive products (e.g., acidic juices), we recommend SS316L. The shell and non-contact parts are carbon steel with epoxy coating, customizable. -
Q: How long is the delivery time?
A: Typically 30-45 days after down payment, depending on customizations. We have a streamlined production process to ensure timely delivery. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation guidance or remote assistance. Training manuals and video tutorials are provided. Additional on-site training can be arranged at cost. -
Q: What certifications does the evaporator comply with?
A: Our manufacturing facility is ISO9001 certified, and the evaporator can be designed to meet HACCP requirements. Specific certifications like CE or ASME can be arranged upon request at extra cost.
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