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Help CenterMulti‑Stage Rinsing Equipped Cathodic Electrophoresis Line Consistent Film Formation On Auto Workpieces
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Deqing Leixin Coating Equipment Co., Ltd., established in 2011, has been dedicated to providing high-quality surface finishing solutions for the automotive industry. With a factory area of 1,000-3,000 square meters and a team of 51-100 skilled employees, we specialize in manufacturing advanced cathodic electrophoresis lines. Our Multi‑Stage Rinsing Equipped Cathodic Electrophoresis Line is engineered to deliver consistent film formation on auto workpieces, ensuring superior corrosion resistance and a flawless finish. This system combines precision engineering with multi-stage rinsing technology to eliminate impurities and achieve uniform coating thickness.
The core advantage of this electrophoresis line is its ability to maintain consistent film formation even on complex-shaped automotive components. The multi-stage rinsing process removes residual chemicals and contaminants before and after the deposition stage, leading to a defect-free surface. This results in enhanced adhesion and durability of the coating, which is critical for automotive parts exposed to harsh environments.
Key Features & Technical Specifications
- Multi-Stage Rinsing System: Includes pre-rinse, intermediate rinse, and post-rinse stations to ensure thorough cleaning. Each stage is independently controlled to optimize water usage.
- Consistent Film Formation: The cathodic electrophoresis process provides uniform coating thickness (typically 15-30 µm) with excellent edge coverage, thanks to precise voltage and current control.
- Automatic Control: PLC-based system with touch screen interface allows easy monitoring and adjustment of process parameters such as bath temperature, pH, conductivity, and deposition time.
- Energy Efficient: Designed with insulated tanks and heat recovery options to reduce energy consumption.
- Durable Construction: Made from high-grade stainless steel and corrosion-resistant materials to ensure long service life.
- Flexible Configuration: The line can be customized to different production capacities (from small batch to high-volume) and workpiece sizes.
- Environmental Compliance: Closed-loop rinsing system minimizes wastewater discharge; optional filtration and recycling units available.
| Parameter | Specification |
|---|---|
| Coating Type | Cathodic epoxy or acrylic paint |
| Film Thickness | 15–30 µm (adjustable) |
| Rinsing Stages | 3–6 stages (customizable) |
| Line Speed | 0.5–5 m/min (variable) |
| Power Supply | AC 380V, 50Hz (customizable) |
| Control System | PLC + HMI (Siemens or Mitsubishi) |
| Certification | ISO9001:2015 |
Benefits for Your Production
- Reduced rework and scrap rates due to consistent film formation – even on complex geometries.
- Lower operational costs through efficient water usage and energy savings.
- Improved product quality: excellent corrosion resistance, adhesion, and appearance that meet automotive OEM standards.
- Easy integration into existing production lines with minimal downtime.
- Comprehensive technical support from our experienced engineers during installation and commissioning.
At Deqing Leixin, we understand the demands of the automotive industry. Our electrophoresis line is built to deliver high-volume production with consistent quality. With an annual export value of US$1 million to US$1.5 million, we have shipped our equipment to customers across North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our ISO9001-certified factory ensures rigorous quality control at every stage of manufacturing.
We are located in Huzhou, Zhejiang, China, with convenient access to Ningbo and Shanghai ports. Our team of 51-100 employees is dedicated to providing responsive after-sales service. We invite you to contact us for a customized solution that meets your specific coating requirements. Choose Deqing Leixin for reliable, efficient, and consistent cathodic electrophoresis lines.
Frequently Asked Questions
-
What types of automotive workpieces can be coated with this line?
Our line is suitable for a wide range of auto parts, including chassis components, brackets, fasteners, and body panels. The system can be customized to handle different sizes and weights. -
How many rinsing stages are included?
Standard configurations offer 3 to 6 rinsing stages, but we can design additional stages based on your specific cleaning requirements. -
What is the typical film thickness achieved?
We achieve a consistent film thickness of 15–30 µm, which can be adjusted by modifying voltage, time, and paint parameters. -
Do you provide installation and training?
Yes, we offer on-site installation supervision and training for your operators. Remote support is also available. -
What is the lead time for custom orders?
Lead time depends on the complexity and capacity, typically 30–60 days after order confirmation. -
Can the line be integrated with existing pretreatment systems?
Yes, our electrophoresis line is designed to be compatible with most pretreatment systems. We can provide adapters or modifications as needed. -
What after-sales support do you offer?
We provide a 12-month warranty, spare parts availability, and remote troubleshooting. Our technical team is available for urgent issues. -
Is the line compliant with environmental regulations?
Yes, the closed-loop rinsing and optional waste treatment systems help meet local environmental standards.
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