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Help CenterSintered Copper Powder Filter Cartridge for Chemical Processing, Acid and Alkali Resistant, 1 Micron Filtration
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As a leading manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Sintered Copper Powder Filter Cartridge for Chemical Processing. Engineered to withstand harsh acidic and alkaline environments, this cartridge delivers reliable 1 micron filtration performance. With over two decades of expertise and annual export values reaching US$5-10 million, we ensure each cartridge meets the highest standards of durability and precision. Trust our product to optimize your chemical filtration processes while minimizing downtime.
Product Features & Advantages
- Superior Corrosion Resistance: Made from high-purity sintered copper powder, the cartridge exhibits excellent resistance to acids, alkalis, and organic solvents, making it ideal for aggressive chemical streams.
- High Filtration Precision: With a 1 micron absolute rating, it effectively removes fine particulates, ensuring product purity and protecting downstream equipment.
- Thermal Stability: Capable of operating at temperatures up to 600°C in inert atmospheres, suitable for high-temperature chemical processes.
- Robust Mechanical Strength: The sintered structure provides high burst pressure and resistance to mechanical stress, reducing the risk of cartridge failure.
- Easy Cleaning & Reusability: The cartridge can be backwashed or ultrasonically cleaned, extending service life and lowering replacement costs.
- Customizable Options: Available in various lengths (10" to 40"), end cap styles, and seal materials (Silicone, EPDM, Viton) to fit your specific housing requirements.
Technical Specifications
| Parameter | Value |
|---|---|
| Filtration Rating | 1 micron (nominal) |
| Material | Sintered copper powder (Cu > 99.9%) |
| Porosity | 30% – 40% |
| Max Operating Temperature | 600°C (inert atmosphere) |
| Max Differential Pressure | 2.5 MPa (at 25°C) |
| Standard Lengths | 10", 20", 30", 40" (customizable) |
| Outer Diameter | 2.5" (standard) / 60 mm |
| Inner Diameter | 1.0" (standard) / 25 mm |
| End Cap Options | Stainless steel, plastic, or copper (custom) |
| Seal Options | Silicone, EPDM, Viton, or PTFE |
Application Benefits for Your Chemical Processing
- Reduced Maintenance Costs: The reusable design allows multiple cleaning cycles, lowering replacement frequency.
- Consistent Product Quality: 1 micron filtration ensures removal of fine contaminants, protecting your end products.
- Compatibility with Aggressive Chemicals: Sintered copper resists corrosion from sulfuric acid, hydrochloric acid, sodium hydroxide, and many organic solvents.
- High Flow Rates: The porous structure enables efficient flow with low pressure drop, saving energy.
- Tailored Fit: Custom lengths, end caps, and seals ensure seamless integration with your existing filtration housing.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With more than 25 years of manufacturing experience, we have shipped filter cartridges to diverse markets including North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value of US$5-10 million reflects the trust and satisfaction of global clients. We maintain strict quality control at every stage, from raw material selection to final packaging. All cartridges are tested for filtration efficiency and pressure integrity before shipment. Our team is ready to assist with custom requirements and technical support. Choose our sintered copper powder filter cartridge for reliable, long-lasting performance in your chemical processing applications.
Frequently Asked Questions (FAQ)
Q1: Can this filter cartridge be used with concentrated sulfuric acid?
A: Yes, sintered copper exhibits good resistance to concentrated sulfuric acid at moderate temperatures. However, please consult our technical team for specific concentration and temperature limits to ensure optimal performance.
Q2: What is the typical lifespan of the cartridge?
A: Lifespan depends on operating conditions such as contaminant load, cleaning frequency, and chemical compatibility. With proper backwashing, the cartridge can be used for several months to over a year. We recommend periodic inspection.
Q3: How do I clean the cartridge?
A: Common methods include backwashing with clean water or solvent, ultrasonic cleaning, or chemical soaking. Avoid using abrasive tools that may damage the sintered structure. Our technical support can provide detailed cleaning guidelines.
Q4: What seal materials are recommended for high-temperature applications?
A: For temperatures above 200°C, we recommend Viton or PTFE seals. Silicone seals are suitable up to 200°C, while EPDM works well for lower temperature ranges. Please specify your operating temperature when ordering.
Q5: Can you provide custom lengths or inner diameters?
A: Yes, we offer customization on length, outer/inner diameter, end cap type, and seal material. Minimum order quantities may apply. Contact our sales team with your specifications.
Q6: Is the cartridge food-grade safe?
A: Sintered copper is generally not recommended for direct food contact unless specifically treated. For food-grade applications, consider our stainless steel sintered filters. Please consult our team for suitable alternatives.
Q7: What is the typical pressure drop across the cartridge?
A: Pressure drop depends on flow rate, viscosity, and contaminant loading. For clean water at 20°C and a flow rate of 5 GPM, the initial pressure drop is approximately 0.2 bar. We can provide a detailed pressure drop curve upon request.
Q8: Do you offer samples for testing?
A: Yes, we provide sample cartridges for evaluation. Please contact our sales department to discuss your test requirements and sample availability. Shipping costs may apply.
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