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Help Center1.5kW Automatic Pd/C Catalyst Recovery Filter, 5-10 GPM Flow Rate, CIP Cleaning
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As a leading manufacturer based in Anping County, Hebei, China, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to producing high-quality filtration solutions since 1998. Our 1.5kW Automatic Pd/C Catalyst Recovery Filter with a flow rate of 5-10 GPM and integrated CIP (Clean-in-Place) cleaning system is designed to maximize the recovery of precious palladium-on-carbon (Pd/C) catalysts in chemical and pharmaceutical processes. This filter combines robust construction, automated operation, and efficient cleaning to reduce downtime and operational costs, making it an ideal choice for continuous industrial applications.
Our product is engineered with precision to handle the demanding requirements of catalyst recovery, ensuring high separation efficiency and minimal product loss. The automatic control system simplifies operation, while the CIP cleaning feature allows for quick and thorough cleaning without disassembly, significantly extending filter life and maintaining consistent performance. Backed by over two decades of manufacturing experience, we offer a reliable solution trusted by clients across North America, Europe, Southeast Asia, and beyond.
Key Features & Technical Specifications
- Powerful 1.5kW Motor: Ensures sufficient driving force for efficient filtration and backwashing cycles, suitable for continuous operation.
- Flow Rate Range 5-10 GPM: Designed for medium-scale catalyst recovery processes, offering flexibility for varying production volumes.
- Automatic Operation: PLC-controlled system enables unattended filtration, backwashing, and CIP cleaning cycles, reducing labor requirements.
- CIP Cleaning Capability: Clean-in-place functionality allows for effective cleaning of filter elements without removing them, minimizing downtime and chemical exposure.
- Durable Stainless Steel Construction: Corrosion-resistant 304 or 316L stainless steel housing ensures long service life even in harsh chemical environments.
- High Filtration Efficiency: Precision-engineered filter cartridges achieve high retention of fine Pd/C particles, maximizing recovery rates.
- Compact Footprint: Space-saving design integrates easily into existing production lines.
- Customizable Options: Voltage, pressure rating, filtration precision, and connection sizes can be tailored to specific process requirements.
| Parameter | Specification |
|---|---|
| Power | 1.5 kW |
| Flow Rate | 5 – 10 GPM (18.9 – 37.9 L/min) |
| Cleaning Method | CIP (Clean-in-Place) |
| Control Type | Automatic (PLC controlled) |
| Housing Material | Stainless Steel (304/316L optional) |
| Filter Element Type | Cartridge / Mesh (customizable) |
| Operating Pressure | Up to 10 bar (available upon request) |
| Operating Temperature | Up to 120°C (customizable) |
Customer Benefits
- Enhanced Recovery Rate: The high-efficiency filter ensures maximum capture of Pd/C catalyst particles, reducing precious metal loss and improving process economics.
- Reduced Labor Costs: Automatic operation and CIP cleaning eliminate the need for manual filter cleaning and disassembly, freeing up personnel for other tasks.
- Minimized Downtime: Quick CIP cycles allow the filter to be cleaned in place without interrupting production for extended periods.
- Longer Filter Life: Effective cleaning prevents clogging and extends the service life of filter elements, lowering replacement costs.
- Consistent Performance: Automated backwashing maintains stable flow rates and filtration quality over time.
- Adaptable to Various Processes: Customizable parameters make it suitable for different catalyst concentrations, solvent types, and operating conditions.
Our factory, established in 1998, has grown into a reliable supplier with an annual export value ranging from US$5 million to US$10 million. We serve clients in over 20 countries including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestic markets. Our products are shipped from major ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring efficient logistics worldwide.
We understand the critical role of catalyst recovery in your production process. That is why we design our filters with durability, ease of use, and high performance in mind. Every unit undergoes rigorous quality checks before shipment. With a strong track record and a commitment to customer satisfaction, you can trust Anping County Boli Hardware Wiremesh Products Factory to deliver a solution that meets your needs.
Contact us today to discuss your specific requirements, request a quote, or arrange a sample test. Our team is ready to support you with tailored solutions for your Pd/C catalyst recovery application.
Frequently Asked Questions (FAQ)
-
What is the filtration precision of this filter?
The filtration precision is customizable based on the particle size of your Pd/C catalyst. Typical options range from 0.5 to 100 microns. Contact our technical team for recommendations. -
Can the filter handle solvents other than water?
Yes, the stainless steel construction and available seals (e.g., PTFE, Viton) allow compatibility with a wide range of organic solvents, acids, and alkalis. Please confirm the specific solvent when ordering. -
How often does the CIP cleaning need to be performed?
The cleaning frequency depends on the solid load and catalyst concentration. The automatic system can be programmed to initiate CIP cycles based on differential pressure or time intervals, optimizing cleaning schedule. -
Does the filter come with a control panel?
Yes, the filter includes a PLC control panel with a user-friendly interface. It can be integrated with your existing DCS or SCADA system upon request. -
What is the typical lifespan of the filter elements?
With proper CIP cleaning, the filter elements can last several months to over a year, depending on operating conditions. Replacement elements are available from our factory. -
Is the filter suitable for recovering other precious metal catalysts (e.g., Pt/C, Rh/C)?
Absolutely. The design is effective for any fine particulate catalyst recovery. The filter can be adapted for different catalyst types by adjusting the filtration precision and materials. -
What are the dimensions and weight of the filter?
Dimensions vary based on the flow rate and configuration. For the 5-10 GPM model, typical dimensions are approximately 800mm (L) x 600mm (W) x 1500mm (H), with a weight around 150 kg. Exact specifications will be provided in the quotation. -
Do you offer on-site installation support?
We provide remote technical support and detailed installation manuals. For on-site commissioning, please inquire about our service options, which can be arranged for an additional cost.
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