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Help CenterFive Layer Sintered Mesh Filter Element for Pharmaceutical and Chemical Filtration
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in sintered mesh filter elements. With over 25 years of experience and an annual export value of US$5-10 million, we are proud to present our Five Layer Sintered Mesh Filter Element, designed specifically for demanding pharmaceutical and chemical filtration applications. This product combines high strength, excellent corrosion resistance, and precise filtration to ensure process efficiency and product purity. Our factory delivers reliable solutions trusted by clients across North America, Europe, Southeast Asia, and beyond.
The Five Layer Sintered Mesh Filter Element is engineered using advanced sintering technology, bonding multiple layers of wire mesh into a rigid, porous structure. It offers superior dirt-holding capacity, easy cleanability, and long service life. Ideal for clarifying liquids, removing particulates, and protecting downstream equipment, this filter element meets the stringent requirements of pharmaceutical and chemical industries.
Key Features & Technical Specifications
- Five-Layer Construction: Protection, distribution, filtration, support, and drainage layers ensure uniform flow and high efficiency.
- High Filtration Precision: Available from 1 micron to 100 microns, customizable to your process needs.
- Superior Mechanical Strength: Withstands high differential pressure and backwashing without deformation.
- Excellent Corrosion Resistance: Made from 304 or 316L stainless steel, suitable for aggressive chemicals and solvents.
- Reusable & Cleanable: Can be cleaned by backwashing, ultrasonic, or chemical methods, reducing replacement costs.
- Wide Temperature Range: Operates from -200°C to 450°C, ideal for hot filtration processes.
- Customizable Dimensions: Outer diameter, length, and end cap configurations available upon request.
- Compliance with Industry Standards: Designed to meet pharmaceutical GMP guidelines and chemical industry norms.
| Parameter | Value / Range |
| Filtration Grade | 1 – 100 μm |
| Material | SS304, SS316L |
| Max Operating Temperature | 450°C |
| Max Differential Pressure | 30 MPa |
| Standard Dimensions | OD: 50-300 mm, Length: 250-2000 mm |
| End Cap Options | Flange, Thread, Ferrule, Custom |
| Surface Finish | Electropolished, Pickled, or As-welded |
Benefits for Your Application:
- Pharmaceutical Filtration: Ensures sterile conditions, prevents cross-contamination, and meets FDA/USP standards (optional).
- Chemical Processing: Handles acids, alkalis, and solvents with exceptional resistance to pitting and crevice corrosion.
- Reduced Downtime: The robust design allows for multiple cleaning cycles, extending replacement intervals.
- Cost-Effective: Lower total cost of ownership compared to disposable filter cartridges.
- Custom Fit: We can tailor the filter element to your existing housing or system requirements.
Our factory utilizes advanced CNC equipment and strict quality control processes. Each filter element undergoes pressure testing and bubble point tests to guarantee reliability. With an annual export value exceeding US$5 million, we have shipped thousands of units to satisfied customers in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
- Manufacturer since 1998 – deep expertise in sintered mesh technology.
- Flexible minimum order quantity – suitable for both small trials and large-scale production.
- Available ports: Tianjin, Qingdao, Shanghai, Foshan – convenient logistics worldwide.
- Dedicated after-sales support and technical assistance.
Frequently Asked Questions (FAQ)
Q1: What is the typical lifespan of a five-layer sintered mesh filter element?
A: The lifespan depends on the fluid characteristics and cleaning frequency. With proper backwashing, it can last 1-3 years in many applications.
Q2: Can the filter element be customized for high-viscosity fluids?
A: Yes, we can adjust the mesh structure and layer configuration to optimize flow for viscous liquids.
Q3: Is the product suitable for food-grade applications?
A: Our stainless steel material is food-grade, but if you require specific certifications (e.g., FDA), please contact us to discuss.
Q4: How do I choose the correct filtration precision?
A: It depends on the particle size you need to remove. We recommend providing a sample or process parameters for our engineers to recommend the optimal micron rating.
Q5: What is the maximum pressure drop the element can withstand?
A: The standard design can handle up to 30 MPa differential pressure. For higher pressures, consult our team for custom solutions.
Q6: Do you provide samples for testing?
A: Yes, we offer sample orders. Please contact our sales team with your requirements.
Q7: How is the filter element packaged for export?
A: Each element is individually wrapped in plastic, placed in a cardboard box, and then packed in a wooden crate for sea freight.
Q8: What is the typical lead time?
A: For standard sizes, lead time is 7-15 days. For custom orders, 15-25 days depending on complexity.
We invite you to experience the performance and reliability of our Five Layer Sintered Mesh Filter Element. Contact us today for a quote or technical consultation. With decades of manufacturing expertise and a global shipping network, we are your trusted partner in filtration.
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