Custom 5-Layer Sintered Filter Element for Diverse Industrial Filtration Needs
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with annual export value exceeding US$5 million. Our Custom 5-Layer Sintered Filter Element is engineered to meet the most demanding industrial filtration requirements, offering superior durability, high dirt-holding capacity, and precise particle separation. Whether you need filtration for aggressive chemicals, high-temperature gases, or viscous fluids, our sintered filter elements are designed to deliver consistent performance and long service life.
Key Features & Benefits
- 5-Layer Sintered Construction: Each layer is precision-weaved and then sintered together to form a rigid, monolithic structure. This eliminates media migration and ensures stable filtration even under high differential pressure.
- High Mechanical Strength: The sintered metal matrix provides excellent resistance to backwashing, vibration, and thermal shock, reducing downtime and replacement costs.
- Broad Chemical Compatibility: Available in 304, 316L, and other stainless steel alloys, our filter elements withstand corrosive fluids and gases, making them suitable for chemical processing, oil & gas, and pharmaceutical industries.
- Customizable Dimensions: We offer tailor-made sizes (diameter, length, end cap configurations) to fit your existing housing or custom vessels. Sealing materials (Viton, EPDM, silicone) can be selected based on your process conditions.
- Easy Cleaning & Reusable: The sintered structure can be cleaned by backwashing, ultrasonic, or chemical methods, extending service life and reducing waste.
- Excellent Flow Rate: With high porosity (up to 60%) and optimized layer design, our filter elements provide low pressure drop while maintaining high filtration efficiency.
Technical Specifications
| Filtration Precision | 1 μm – 100 μm (customizable) |
| Operating Temperature | Up to 600°C (depending on material and sealing) |
| Operating Pressure | Up to 50 bar (higher on request) |
| Layer Count | 5 layers (standard) |
| Material Options | SS304, SS316L, Hastelloy, Monel, etc. |
| Connection Type | Threaded (NPT, BSP), flanged, tri-clamp, or custom |
| Cleaning Method | Backwashing, ultrasonic, chemical cleaning |
Typical Applications
- Chemical & Petrochemical: Catalyst recovery, acid filtration, polymer melt filtration.
- Oil & Gas: Natural gas dehydration, produced water filtration, amine treatment.
- Water & Wastewater Treatment: Membrane pre-filtration, sludge dewatering, RO pre-treatment.
- Food & Beverage: Beer, wine, edible oil, and syrup filtration.
- Pharmaceutical & Biotechnology: Sterile filtration, cell harvesting, buffer filtration.
- Power Generation: Turbine lube oil, boiler feed water, cooling water filtration.
Why Choose Anping Boli?
With over 25 years of manufacturing experience, we have exported our products to North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East, with annual export value exceeding US$5 million. Our factory in Hengshui, Hebei, is equipped with advanced sintering furnaces and quality control labs. We ship from Tianjin, Qingdao, Shanghai, and Foshan ports, ensuring fast and cost-effective logistics. Every filter element undergoes rigorous testing for bubble point, flow rate, and burst pressure before shipment. We are committed to providing customized solutions that meet your exact specifications – from prototype to mass production.
Contact us today for a quote or technical consultation. Let our expertise help you optimize your filtration process and reduce operational costs.
Frequently Asked Questions
-
What is the typical lifespan of a 5-layer sintered filter element?
Lifespan depends on operating conditions, but with proper cleaning (backwashing or ultrasonic), many elements last 2–5 years in continuous service. -
Can you provide custom sizes that are not listed?
Yes, we specialize in custom dimensions. Please provide your required outer diameter, length, and end cap type, and we will manufacture accordingly. -
What materials are available for high-temperature applications?
We offer SS316L, Hastelloy C276, and Monel for temperatures up to 600°C. Sealing materials can be selected for high-temperature compatibility. -
How do I clean the filter element?
Typical methods include backwashing with clean fluid, ultrasonic cleaning, or chemical soaking. We recommend using a cleaning procedure that matches your process fluid. -
Do you offer samples for testing?
Yes, we can provide sample elements for evaluation. Please contact our sales team to discuss your requirements and shipping terms. -
What is the minimum order quantity (MOQ) for custom elements?
MOQ is typically 10 pieces for standard sizes, but we can discuss smaller quantities for prototype or trial orders. -
Can you provide filtration efficiency data?
Yes, we can provide bubble point test results and filtration efficiency curves based on your specific precision requirements. -
How are the filter elements packaged for export?
Each element is individually wrapped in protective material, then packed in sturdy cartons or wooden crates to prevent damage during transit.
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