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Help CenterTitanium Rod Filter Element for Pharmaceutical Air Filtration, 0.01μm, Sterile Grade
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with over 25 years of expertise in metal filtration solutions. Our Titanium Rod Filter Element for Pharmaceutical Air Filtration, 0.01μm, Sterile Grade is engineered to meet the rigorous demands of cleanroom environments and sterile processing. With an annual export value of US$5–10 million, we serve global markets including North America, Europe, Southeast Asia, and the Middle East, ensuring reliable delivery and consistent quality. This product is a vital component for maintaining air purity in pharmaceutical manufacturing, where even the smallest contaminants can compromise product integrity.
Product Overview: Our titanium rod filter element is a deep filtration medium made from sintered titanium powder, offering a porous structure with uniform pore distribution. The 0.01μm filtration rating ensures removal of particles, bacteria, and viruses, achieving sterile-grade air output. The element is designed for easy installation in standard filter housings and can withstand repeated steam sterilization (autoclaving) and high-temperature backwashing, making it ideal for long-term use in critical applications.
Key Features & Technical Specifications
- Material: High-purity titanium powder, sintered at high temperature to form a rigid, monolithic structure. No binders or additives, ensuring chemical inertness and biocompatibility.
- Filtration Accuracy: 0.01μm absolute rating, validated for removal of >99.9999% of airborne particles including bacteria like Brevundimonas diminuta and viruses.
- Temperature Resistance: Operates continuously up to 300°C (572°F) and withstands repeated steam sterilization at 150°C (302°F) for 30 minutes without degradation.
- Corrosion Resistance: Excellent resistance to most acids, alkalis, and organic solvents, suitable for harsh chemical environments.
- High Flow Rate: Low pressure drop design ensures minimal energy consumption while maintaining high throughput.
- Cleanability: Can be cleaned by ultrasonic, backwashing, or chemical regeneration, extending service life significantly.
- Customizable: Available in various lengths (10–40 inches), end connections (222, 226, or custom o-ring), and outer diameters.
| Parameter | Specification |
|---|---|
| Filtration Grade | Sterile Grade (0.01μm absolute) |
| Material | Sintered Titanium (Grade 1 or 2) |
| Porosity | 30–50% |
| Max Operating Temperature | 300°C (572°F) |
| Max Differential Pressure | 5 bar (72.5 psi) at 25°C |
| Length Options | 10", 20", 30", 40" (custom) |
| End Cap Style | 222, 226, or flat gasket (custom o-ring available) |
| Sterilization Method | Autoclave, SIP, chemical sterilization |
Advantages for Pharmaceutical Air Filtration
- Regulatory Compliance: Meets stringent standards for sterile air in cleanrooms (ISO 14644, EU GMP Annex 1). The 0.01μm rating ensures compliance with HEPA/ULPA requirements.
- Durability: Unlike disposable membrane filters, titanium elements can be regenerated hundreds of times, reducing waste and operational costs.
- High Purity: No shedding or fiber release, eliminating the risk of secondary contamination.
- Low Maintenance: Robust construction reduces replacement frequency; simple cleaning procedures minimize downtime.
- Versatility: Suitable for fermenter inlet air, sterile air supply, vacuum systems, and gas venting in pharmaceutical processes.
Why Choose Our Titanium Filter Element? As a manufacturer with decades of experience, we control every step of production—from sintering to final inspection. Our factory is located in Hengshui, Hebei, with convenient shipping via Tianjin, Qingdao, Shanghai, and Foshan ports. We have exported to over 15 countries and regions, with a strong reputation for quality and reliability. Each filter element undergoes rigorous bubble point testing and integrity testing before shipment to ensure performance.
Trust & Credibility: Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been committed to excellence. Our annual export value of US$5–10 million reflects the trust of global clients. We support OEM/ODM requests and offer customized solutions to meet your specific filtration needs. Contact us today for a quote or technical consultation—our team is ready to help you achieve the highest air purity standards.
Frequently Asked Questions (FAQ)
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Q: What is the difference between a titanium rod filter and a membrane filter?
A: Titanium rod filters are depth filters made from sintered metal, offering superior mechanical strength, high temperature resistance, and cleanability. They can be reused many times, whereas membrane filters are typically disposable and have limited chemical resistance. -
Q: Can this filter element be sterilized in place (SIP)?
A: Yes, the titanium element can withstand steam sterilization at 150°C for 30 minutes, making it suitable for SIP cycles. -
Q: What is the recommended flow rate for a 10-inch element?
A: Flow rate depends on pressure drop and application. Typically, a 10-inch element can handle 5–10 m³/h of air at 0.5 bar differential pressure. Contact us for specific sizing based on your system. -
Q: Does the filter require a pre-filter?
A: For optimal performance and extended service life, we recommend using a pre-filter (e.g., 5–10 μm) to remove larger particles. However, the titanium element can handle high contaminant loads due to its depth filtration capability. -
Q: How do I clean the filter element?
A: Common methods include ultrasonic cleaning, backwashing with clean water or solvents, and chemical regeneration (e.g., using dilute acid/alkali). Please refer to the user manual for detailed procedures. -
Q: Is the 0.01μm rating absolute or nominal?
A: It is an absolute rating, validated by bubble point testing and particle challenge tests. The element retains >99.9999% of particles at 0.01μm. -
Q: Can you provide custom lengths or end connections?
A: Yes, we offer custom sizes and end cap configurations. Please provide your housing specifications, and we will design accordingly. -
Q: What is the typical lifespan of a titanium filter element?
A: With proper cleaning and maintenance, lifespan can exceed 5 years. It depends on operating conditions and contaminant load.
Request a Sample or Quote: We welcome inquiries for testing or bulk orders. Our factory-direct pricing ensures competitive value. Contact us via email or phone, and our sales team will respond within 24 hours.
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