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Boli Hardware Wiremesh Products Factory, established in 1998, is a leading manufacturer of industrial filtration solutions. Our Sintered Phenolic Resin Filter Element is engineered for demanding liquid filtration applications, offering exceptional durability, chemical resistance, and consistent performance. With a 1-year warranty and a Mill Test Report (MTR) included, you can trust the quality and traceability of every element. This filter element is designed to effectively remove suspended solids, particles, and contaminants from liquids, ensuring optimal process efficiency and product purity.
Key Features and Benefits:
- Sintered Phenolic Resin Construction: The resin is sintered under high temperature and pressure, creating a rigid, porous structure with excellent mechanical strength and thermal stability.
- High Dirt Holding Capacity: The three-dimensional porous network captures and retains particles throughout the depth of the media, extending service life and reducing replacement frequency.
- Excellent Chemical Resistance: Resistant to acids, alkalis, solvents, and many organic chemicals, making it suitable for a wide range of liquid filtration applications.
- Low Pressure Drop: The optimized pore structure ensures minimal flow resistance, reducing energy consumption and maintaining high throughput.
- Wide Temperature Range: Operates effectively up to 120°C (248°F), allowing use in hot liquid processes.
- Backwashable & Reusable: The rigid structure can be cleaned by backwashing or chemical cleaning, offering economical long-term use.
- Customizable Options: Available in various lengths, diameters, and micron ratings to meet specific filtration requirements.
- Mill Test Report (MTR) Included: Each element is supplied with a detailed MTR confirming material composition, physical properties, and filtration performance, ensuring full traceability.
- 1-Year Warranty: We stand behind the quality of our product with a comprehensive warranty against manufacturing defects.
Technical Specifications (Typical values – custom sizes available upon request):
| Parameter | Value |
| Material | Sintered Phenolic Resin |
| Filtration Grade (Micron) | 1, 5, 10, 20, 50, 100, 200 (custom) |
| Length (inches) | 10, 20, 30, 40 (custom) |
| Outer Diameter (inches) | 2.5, 3.0, 4.5, 6.0 (custom) |
| Max Operating Temperature | 120°C (248°F) |
| Max Operating Pressure | 6.9 bar (100 psi) at 25°C |
| Flow Rate (GPM @ 10” length) | Up to 10 GPM (depending on micron rating) |
| Warranty | 1 Year |
| Mill Test Report | Included with each element |
Applications:
- Beer, wine, and beverage filtration
- Chemical processing and petrochemical filtration
- Pharmaceutical and biotech liquid clarification
- Water treatment (industrial wastewater, cooling water, RO pre-filtration)
- Oil and fuel filtration (including lubricating oils)
- Food and edible oil filtration
- Electroplating and metalworking fluid filtration
- General industrial liquid filtration
Why Choose Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience since 1998, we have exported to North America, South America, Europe, Asia, Africa, and Oceania, with an annual export value of US$5 million – US$10 million. Our factory is located in Hengshui, Hebei, China, with convenient shipping ports including Tianjin, Qingdao, Shanghai, and Foshan. We are committed to providing high-quality, reliable filtration products backed by rigorous testing and full traceability. Each Sintered Phenolic Resin Filter Element comes with a 1-year warranty and a Mill Test Report, ensuring you receive a product that meets the highest standards of performance and safety. Contact us today to discuss your specific liquid filtration needs – we offer custom sizes, micron ratings, and competitive pricing.
Frequently Asked Questions (FAQ):
1. What is the difference between a sintered phenolic resin filter and a string-wound filter?
Sintered phenolic resin filters are depth-type filters made by sintering resin particles under heat and pressure, creating a rigid, porous structure. They offer higher dirt holding capacity, better chemical resistance, and can be backwashed and reused. String-wound filters are made by winding yarn around a core, providing surface filtration and are typically disposable.
2. Can this filter element be used for high-temperature liquids?
Yes, the sintered phenolic resin filter element can operate continuously at temperatures up to 120°C (248°F). For higher temperature requirements, please contact us for custom solutions.
3. What is included in the Mill Test Report (MTR)?
The MTR includes material composition, physical properties (density, hardness, burst strength), pore size distribution, and filtration efficiency test results. It provides full traceability and quality assurance for each batch.
4. How do I clean and reuse the filter element?
The element can be backwashed with clean water at low pressure (1-2 bar) or cleaned using suitable chemical solutions (e.g., mild acids or alkalis) depending on the contaminant. Avoid using harsh mechanical cleaning that could damage the sintered structure. Detailed cleaning instructions are available upon request.
5. What micron ratings are available for this filter?
Standard micron ratings are 1, 5, 10, 20, 50, 100, and 200 microns. Custom micron ratings can be produced to meet specific filtration requirements. The MTR will confirm the actual micron rating for each element.
6. Is this filter element suitable for food and beverage applications?
Yes, the sintered phenolic resin material is chemically inert and can be used in food and beverage filtration, including beer, wine, juices, and edible oils. We recommend testing under your specific process conditions to ensure compatibility.
7. What is the typical lifespan of this filter element?
Lifespan depends on the contaminant load, flow rate, and cleaning frequency. With proper maintenance (backwashing), the element can last from several months to over a year. The high dirt holding capacity and reusability make it cost-effective compared to disposable filters.
8. Can I get a sample before placing a bulk order?
Yes, we offer sample orders for evaluation. Please contact our sales team to discuss your requirements and sample size. We can also provide a quotation for custom designs.
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