Sintered Phenolic Resin Filter Element, 30 Micron, 120°C, 10 Bar, 20 Inch Length
Product Spotlights
As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory specializes in producing high-performance filtration solutions. Our Sintered Phenolic Resin Filter Element, 30 Micron, 120°C, 10 Bar, 20 Inch Length is engineered to deliver exceptional durability and precise filtration in demanding industrial environments. With a proven track record of supplying global markets including North America, Europe, and Southeast Asia, we combine advanced sintering technology with rigorous quality control to offer a product that stands up to harsh chemicals, high temperatures, and continuous operation.
This filter element is designed for applications requiring reliable removal of solid particles down to 30 microns while maintaining structural integrity under pressure up to 10 bar and temperatures up to 120°C. The sintered phenolic resin construction provides a uniform pore structure, high mechanical strength, and excellent chemical resistance, making it ideal for use in oil refining, petrochemicals, water treatment, and food processing industries.
Key Features and Benefits
- Uniform Pore Structure: The sintering process creates consistent pore sizes, ensuring stable filtration performance and high dirt-holding capacity.
- High Temperature Resistance: Operates continuously at 120°C without degradation, suitable for hot process streams.
- Pressure Capability: Rated for 10 bar maximum differential pressure, allowing use in high-pressure systems.
- Chemical Compatibility: Resists a wide range of acids, alkalis, and organic solvents, extending service life in aggressive media.
- Easy Backwashing: The rigid structure allows effective reverse flushing, reducing downtime and replacement costs.
- Standard 20-Inch Length: Compatible with most industry-standard filter housings, with customization available upon request.
- No Media Migration: Sintered construction eliminates fiber shedding, ensuring clean filtrate.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | Sintered Phenolic Resin |
| Filtration Rating | 30 Micron (Nominal) |
| Max Operating Temperature | 120°C (248°F) |
| Max Differential Pressure | 10 Bar (145 psi) |
| Length | 20 Inches (508 mm) |
| Outer Diameter | Standard 2.5" (63 mm) – Optional sizes available |
| End Cap Options | DOE (Double Open End), 222, 226, or Custom |
| Weight | Approx. 0.8 kg per piece |
Application Examples
- Oil & Gas: Filtration of crude oil, fuel oils, and lubricants to remove particulates and extend equipment life.
- Chemical Processing: Filtering acids, alkalis, and solvents where high chemical resistance is required.
- Water Treatment: Pre-filtration in reverse osmosis systems, industrial wastewater, and cooling water.
- Food & Beverage: Clarification of edible oils, syrups, and other viscous liquids.
- Pharmaceutical: Filtration of intermediate products and solvents in clean processes.
Our filter elements are manufactured using advanced sintering techniques that ensure consistent pore distribution and high mechanical strength. Unlike traditional wound or pleated cartridges, the sintered phenolic resin structure offers superior rigidity, preventing collapse under high differential pressure and allowing for effective backwashing. This results in longer service intervals and lower total cost of ownership.
We understand that every filtration application is unique. That's why we offer customization options including different lengths, end cap configurations, and micron ratings. Our engineering team can work with you to design a filter element that meets your specific process requirements. With annual export value exceeding US$5 million, we have the capacity to fulfill both small trial orders and large-scale container shipments.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience since 1998, we have established a reputation for quality and reliability. Our factory is located in Hengshui, Hebei, China, with convenient access to major ports including Tianjin, Qingdao, Shanghai, and Foshan. We serve a diverse range of markets: North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our annual export value of US$5-10 million reflects the trust our global customers place in our products. We adhere to strict quality control procedures, from raw material inspection to final testing, ensuring every filter element meets the highest standards.
We are committed to providing competitive pricing without compromising on quality. Our sintered phenolic resin filter elements are offered as a cost-effective alternative to metal or ceramic filters, delivering excellent performance in harsh environments. Contact us today to request a sample, discuss your filtration needs, or receive a quotation. We look forward to partnering with you for your filtration requirements.
Frequently Asked Questions
-
Can this filter element be used in acidic or alkaline environments?
Yes, the sintered phenolic resin material offers excellent resistance to a wide range of acids, alkalis, and organic solvents. However, please consult our technical team for specific chemical compatibility if you are using extreme concentrations. -
What is the maximum pressure drop before the filter needs to be replaced?
The recommended maximum differential pressure is 10 bar (145 psi). We advise replacing or backwashing the element when the pressure drop reaches 2-3 bar for optimal performance. -
Is the 20-inch length compatible with standard filter housings?
Yes, 20-inch is a standard length. The element is typically available with DOE (Double Open End) or 222/226 O-rings. Please specify your housing type when ordering so we can supply the correct end cap configuration. -
How often should the filter element be backwashed?
Backwashing frequency depends on the contamination level of the fluid. In typical applications, backwashing every 1-4 weeks is common. The rigid structure allows for multiple backwash cycles without damage. -
Do you offer custom micron ratings or lengths?
Absolutely. We can produce filter elements with micron ratings from 10 to 100 microns and lengths from 10 to 40 inches. Contact our sales team with your requirements. -
What is the typical lifespan of this filter element?
Lifespan varies by application, but thanks to the robust sintering construction, many customers report several months to over a year of service before replacement, especially when regular backwashing is performed. -
Can this filter element be used for food-grade applications?
Yes, the material is inert and does not leach contaminants. It is suitable for food and beverage filtration, but we recommend confirming specific regulatory requirements for your region. -
What packaging options are available for export?
We pack filter elements in sturdy cartons or export-grade plywood cases, depending on order quantity. Each piece is individually wrapped to prevent damage during transit.
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