MVR Evaporation System for Industrial Wastewater Treatment, Zero Discharge Solution
Product Spotlights
As a leading manufacturer based in Qingdao, China, Qingdao Conqinphi Environmental Technology Group Co., Ltd. specializes in advanced MVR (Mechanical Vapor Recompression) evaporation systems designed for industrial wastewater treatment. Since 2015, our 10,000+ sqm factory has delivered zero-discharge solutions to clients across North America, Europe, Southeast Asia, and beyond. Our MVR system combines energy efficiency with robust engineering, helping you reduce operating costs while meeting stringent environmental regulations. With annual exports exceeding US$10 million, we are your trusted partner for sustainable water management.
Technical Overview & Key Features
Our MVR evaporation system utilizes mechanical vapor recompression technology to recycle latent heat, drastically lowering energy consumption compared to traditional multi-effect evaporators. The system is ideal for treating high-salinity, high-COD wastewater from industries such as chemical, pharmaceutical, textile, and food processing. Below are the core specifications:
| Parameter | Value |
|---|---|
| Evaporation Capacity | 1 – 100 ton/h (customizable) |
| Operating Temperature | 60°C – 105°C (adjustable) |
| Power Consumption | 20–50 kWh per ton of distillate |
| Concentrate TDS | Up to 250,000 ppm (depending on feed) |
| Distillate Quality | TDS < 50 ppm, turbidity < 1 NTU |
| Material of Construction | SS304, SS316L, or Titanium (optional) |
| Control System | PLC with HMI touchscreen, remote monitoring |
| Compressor Type | Centrifugal or Roots blower (low noise) |
Key Advantages for Your Business
- Energy Savings: MVR technology cuts energy usage by up to 60% compared to conventional evaporators, significantly reducing your operational costs.
- Zero Liquid Discharge (ZLD): Achieve complete water recovery and solid concentration, meeting the strictest environmental discharge standards.
- Modular Design: Compact footprint with skid-mounted units for easy installation and future expansion.
- Low Maintenance: Robust compressor design with anti-fouling heat exchanger surfaces minimizes downtime.
- Automated Operation: PLC-based control system with touchscreen interface allows unattended operation and real-time data logging.
- Versatile Feed Handling: Suitable for high-salinity, high-viscosity, and corrosive wastewater streams.
- Customizable Options: We offer pre-treatment modules (e.g., softening, filtration) and post-treatment polishing to match your specific water quality needs.
Our MVR system is designed to deliver consistent performance with a payback period typically under 24 months, depending on your energy costs and wastewater volume. The system’s robust construction ensures a service life of over 15 years with proper maintenance.
Trust & Proven Performance
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer since 2015, with a factory area of 10,000–30,000 square meters and a team of 201–300 skilled professionals. Our products are certified under multiple quality and safety standards, including ISO9001, ISO14000, OHSAS18001, and others, ensuring reliable and compliant operation. We have successfully exported to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East, with annual export value ranging from US$10 million to US$50 million. Our Qingdao port location ensures efficient logistics and timely delivery. We provide comprehensive after-sales support, including installation guidance, commissioning, and training. Contact us today to discuss your wastewater treatment requirements and receive a tailored proposal.
Frequently Asked Questions (FAQ)
-
Q: What is the typical energy consumption of your MVR system?
A: Our MVR system consumes approximately 20–50 kWh per ton of distillate produced, depending on the feed concentration and operating temperature. This is significantly lower than traditional evaporation methods. -
Q: Can the system handle high-salinity wastewater with up to 25% TDS?
A: Yes, our MVR evaporator can concentrate brine up to 250,000 ppm (25% TDS) or even higher, depending on the scaling tendency of the salts. We also offer anti-scaling options. -
Q: What is the payback period for this system?
A: The payback period typically ranges from 18 to 24 months, based on local energy prices and the volume of wastewater treated. In many cases, the savings on water discharge fees and fresh water purchase accelerate the return. -
Q: Do you provide pre-treatment and post-treatment equipment?
A: Yes, we can supply integrated pre-treatment (e.g., softening, ultrafiltration, cartridge filters) and post-treatment (e.g., polishing RO, UV) to ensure the final distillate meets your reuse specifications. -
Q: What certifications do your products have?
A: Our manufacturing facility is certified under ISO9001, ISO14000, OHSAS18001, and other standards. Specific product certifications can be arranged based on your target market requirements. -
Q: What is the lead time for an MVR system?
A: Lead time depends on the capacity and customization level. Typically, it ranges from 60 to 120 days after order confirmation. We can provide a detailed schedule during the quotation phase. -
Q: Do you offer remote monitoring and control?
A: Yes, our PLC system supports remote monitoring via Ethernet or optional cloud platform, allowing you to track performance and receive alerts from anywhere. -
Q: Can you customize the system for a specific industrial application?
A: Absolutely. We have extensive experience customizing MVR systems for chemical, pharmaceutical, food & beverage, textile, and mining industries. We will design the system based on your wastewater analysis and required output.
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