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Help CenterTitanium Substrate Ruthenium-iridium Mesh Cylinder Anode With 10μm Coating Thickness for Electrochemical Oxidation
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Welcome to Anping County Boli Hardware Wiremesh Products Factory. As a professional manufacturer with over 25 years of experience (established in 1998), we specialize in producing high-quality titanium substrate ruthenium-iridium mesh cylinder anodes for electrochemical oxidation. Our product features a precise 10μm coating thickness, ensuring excellent catalytic activity and long service life. Designed for demanding environments, this anode delivers superior performance in wastewater treatment, electroplating, and other electrochemical processes. With an annual export value of US$5-10 million and serving markets across North America, South America, Europe, and Asia, we are your trusted partner for durable and efficient electrode solutions.
Our titanium substrate ruthenium-iridium mesh cylinder anode is engineered to maximize the efficiency of electrochemical oxidation reactions. The unique combination of titanium substrate and mixed metal oxide coating (Ru-Ir) provides outstanding corrosion resistance, high conductivity, and stable performance even under harsh conditions. Below are the key features and technical specifications:
- Substrate Material: High-purity titanium (Grade 1 or Grade 2) ensures excellent mechanical strength and resistance to acidic/alkaline environments.
- Coating Composition: Ruthenium-iridium oxide (RuO₂-IrO₂) with a precisely controlled 10μm thickness for optimal catalytic activity and durability.
- Shape & Design: Cylindrical mesh structure provides high surface area, uniform current distribution, and low pressure drop in flow-through systems.
- Customizable Dimensions: Available in various diameters, lengths, and mesh sizes (e.g., 10x10, 20x20 per inch) to fit your specific reactor or cell design.
- Operating Parameters: Suitable for current densities up to 5000 A/m² (depending on electrolyte) and temperatures up to 80°C (higher upon request).
- Applications: Ideal for electrochemical oxidation of organic pollutants, cyanide destruction, metal recovery, electro-synthesis, and chlorine generation.
| Parameter | Value |
|---|---|
| Coating Thickness | 10 μm (standard, other thicknesses available) |
| Substrate Purity | ≥99.6% Titanium |
| Mesh Opening | Customizable (0.5mm – 5mm typical) |
| Overall Dimensions | Diameter: 50-500mm, Length: 100-2000mm (custom) |
| Maximum Operating Temperature | 80°C (standard), up to 150°C optional |
| Current Density | 1000-5000 A/m² (depending on conditions) |
| Coating Adhesion | Excellent (thermal decomposition method) |
This anode offers significant advantages over traditional electrodes. The cylindrical mesh design ensures a large active surface area, which enhances mass transfer and reaction kinetics. The ruthenium-iridium coating provides low overpotential for oxygen evolution, reducing energy consumption. Additionally, the titanium substrate guarantees long-term stability in aggressive electrolytes, resulting in a service life that can exceed 5 years under normal operating conditions. Customers benefit from lower maintenance costs, higher treatment efficiency, and a reliable supply chain from a factory with two decades of export experience.
At Anping County Boli Hardware Wiremesh Products Factory, we have shipped millions of dollars worth of wire mesh products to clients worldwide since 1998. Our factory is located in Hengshui, Hebei, China, with convenient access to Tianjin and Qingdao ports. We serve diverse markets including North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our team is committed to providing customized solutions, competitive pricing, and timely delivery. Whether you need a standard 10μm coating or a specialized dimension, we are ready to meet your requirements. Contact us today to discuss your electrochemical oxidation needs and experience the quality of Boli wiremesh.
Frequently Asked Questions
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Q: What is the typical lifespan of this anode?
A: The lifespan depends on operating conditions such as current density and electrolyte composition. Under normal conditions (e.g., 2000 A/m², neutral pH), the anode can last 3-5 years. Higher current densities or aggressive chemicals may reduce life. We can provide a detailed estimation based on your specific application. -
Q: Can the coating thickness be customized?
A: Yes, we offer coating thicknesses from 5μm to 20μm. The standard is 10μm as it provides a good balance between catalytic activity and durability. Thicker coatings are available for harsher environments. -
Q: What is the maximum operating temperature?
A: Standard anodes are rated for up to 80°C. For higher temperature applications, we can apply a special coating formulation that withstands up to 150°C. Please specify your temperature requirements. -
Q: Do you provide samples for testing?
A: Yes, we offer small sample anodes for evaluation. Minimum order quantity may apply for custom sizes. Contact our sales team to discuss sample availability and pricing. -
Q: What are the shipping options?
A: We ship from ports in Tianjin, Qingdao, Shanghai, and Foshan. We can arrange sea freight, air freight, or express courier. For large orders, FOB and CIF terms are available. -
Q: How do I determine the correct mesh size for my application?
A: The mesh size affects flow characteristics and surface area. For wastewater treatment, we recommend 10x10 or 20x20 mesh. For electroplating, finer mesh may be used. Our engineers can assist you in selecting the optimal mesh based on your process parameters. -
Q: Is this anode suitable for seawater electrolysis?
A: Yes, the ruthenium-iridium coating is highly resistant to chlorine evolution and performs well in seawater or brine solutions. It is commonly used for hypochlorite generation and marine applications. -
Q: What is the warranty period?
A: We offer a 12-month warranty against manufacturing defects. The warranty does not cover damage caused by misuse, extreme operating conditions, or improper handling. We stand behind the quality of our products.
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