Customizable 100mm-500mm Diameter Ruthenium-iridium Mesh Cylinder Anode for Industrial Electrolysis
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with annual export value exceeding US$5 million. Our Customizable 100mm-500mm Diameter Ruthenium-Iridium Mesh Cylinder Anode is engineered for demanding industrial electrolysis processes, delivering exceptional corrosion resistance, stable electrochemical performance, and long service life. Designed to meet the rigorous requirements of chlor-alkali production, water disinfection, and metal electrowinning, this anode is the optimal choice for improving current efficiency and reducing operational costs.
Key Features & Technical Specifications
- Premium Coating Technology: Ruthenium-iridium mixed oxide (RuO₂-IrO₂) coating applied via thermal decomposition, ensuring uniform coverage and high catalytic activity.
- Versatile Substrate: High-purity titanium mesh (expanded or woven) offers excellent mechanical strength and corrosion resistance in acidic or alkaline electrolytes.
- Customizable Dimensions: Diameter adjustable from 100 mm to 500 mm, with optional length modifications to fit your electrolyzer design.
- Low Overpotential: The Ru-Ir coating significantly reduces oxygen evolution overpotential, leading to energy savings of up to 15% compared to conventional electrodes.
- Long Service Life: Under normal operating conditions, the anode can last 3–5 years or more, depending on current density and electrolyte composition.
- Easy Installation: Cylindrical mesh structure allows for uniform current distribution and easy replacement within existing cell systems.
| Parameter | Value / Range |
|---|---|
| Diameter | 100 – 500 mm (customizable) |
| Substrate Material | Grade 1 / Grade 2 Titanium mesh |
| Coating Composition | RuO₂ (30–70%) + IrO₂ (70–30%) |
| Coating Loading | 5 – 20 g/m² (customizable) |
| Operating Current Density | 1,000 – 5,000 A/m² |
| Temperature Range | 20 – 80°C (higher on request) |
| pH Range | 0 – 14 (excellent stability) |
| Mesh Open Area | 40% – 70% (depending on weave) |
Advantages & Customer Benefits
- Energy Efficiency: Lower cell voltage translates to reduced power consumption, lowering your electricity bill.
- Reduced Maintenance: Excellent corrosion resistance minimizes downtime and replacement frequency.
- Process Flexibility: The customizable diameter and coating parameters allow adaptation to various electrolysis cells, including zero-gap and monopolar designs.
- Consistent Performance: Uniform coating layer ensures stable electrode potential and high current efficiency over the entire surface.
- Environmentally Friendly: No heavy metal leaching; the anode is fully recyclable at end of life.
Trust & Reliability from a Seasoned Manufacturer
At Anping County Boli Hardware Wiremesh Products Factory, we have over 25 years of experience in producing high-quality wire mesh products for industrial applications. Our annual export value of US$5–10 million reflects the trust of customers from North America, Europe, Southeast Asia, and beyond. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. Each anode undergoes rigorous quality control, including coating thickness measurement, potential cycling tests, and dimensional inspection. We are committed to providing cost-effective solutions that exceed your expectations.
Contact us today to discuss your specific requirements. Whether you need a standard 200 mm diameter anode or a fully customized cylinder with unique mesh pattern, we are ready to deliver. Our engineering team can also advise on optimum coating composition for your electrolysis process. Choose Boli – your reliable partner in electrode technology.
Frequently Asked Questions
-
What is the typical lead time for custom-size anodes?
Lead time is usually 15–25 working days, depending on the complexity of the customization. Rush orders can be arranged with prior notice. -
Can I order a sample for testing before bulk purchase?
Yes, we offer sample anodes at a reasonable price. Sample cost can be deducted from first bulk order. -
What is the minimum order quantity (MOQ)?
For standard sizes, MOQ is 10 pieces. For fully customized dimensions, MOQ may be 20–50 pieces based on design. -
How long does the Ru-Ir coating last under typical chlor-alkali conditions?
In normal operation (current density 3,000–4,000 A/m², NaCl brine, pH 2–4, 70°C), the coating life is 3–5 years. Higher current density or aggressive chemicals may reduce lifespan. -
Can the anode be used for seawater electrolysis or hypochlorite generation?
Absolutely. The Ru-Ir coating is highly effective for chlorine evolution, making it ideal for seawater electrolysis and on-site hypochlorite production. -
Do you provide technical support for anode selection?
Yes, our engineers can recommend the optimal coating composition, mesh type, and diameter based on your electrolyte composition, temperature, and current density. -
What packaging is used for export?
Anodes are individually wrapped with anti-rust paper, then packed in sturdy wooden crates or cartons to prevent damage during transit.
Send Inquiry to This Supplier
You May Also Like
-
Ti/Ru-Ir Mixed Metal Oxide Mesh Cylinder Anode pH 0-14 80°C 200mm Length ElectrochemicalNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode Standard Compliant Custom Dimensions AvailableNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode for Electrochemical Water Treatment ChlorineNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode 2V-10V 100A/m² 2μm Coating 90mm DiaNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode 5μm Coating 0-14 pH 60°C Max TempNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode for Cathodic Protection Industrial ElectrolysisNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Ti Mesh Cylinder Anode 4V-12V 120A/m² 50mm-200mm Diameter OptionsNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode With 1 Year Warranty, Mill Test Report IncludedNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode, Standard Compliant, Custom Dimensions Available, Free Technical SupportNegotiableMOQ: 1 Piece
-
Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode, Grade 1 Titanium, 10x10 Mesh, 2mm Wire Diameter for ElectrolysisNegotiableMOQ: 1 Piece




