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Help CenterStainless Steel V-Wire Wrapped Filter Element for Wedge Wire Screen Systems
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in the production of high-quality filtration components. With an annual export value of US$5 million to US$10 million, we serve global markets including North America, South America, Europe, and Asia. Our Stainless Steel V-Wire Wrapped Filter Element for Wedge Wire Screen Systems is engineered to deliver superior performance in demanding filtration applications. This product combines precision manufacturing with robust construction, ensuring long service life and efficient solid-liquid separation. Whether you need a standard size or a custom solution, our factory can meet your requirements with reliable quality and competitive pricing.
The V-wire wrapped filter element is the core component of wedge wire screen systems, widely used in industries such as water treatment, petrochemical, food processing, and mining. Its unique V-shaped profile provides a self-cleaning surface, reducing clogging and maintaining consistent flow rates. Our filter elements are made from premium stainless steel (304 or 316L), offering excellent corrosion resistance and mechanical strength. Each element is precision-wound to ensure uniform slot width, which is critical for accurate particle retention.
Key Features & Benefits
- Self-Cleaning Design: The V-shaped wire profile prevents particle bridging, allowing easy backwashing and reducing maintenance downtime.
- High Mechanical Strength: Continuous V-wire wrapping over support rods creates a rigid structure that withstands high pressure and backwash forces.
- Customizable Slot Widths: Slot openings from 0.1 mm to 3 mm available, tailored to your specific filtration requirements.
- Corrosion Resistance: Made from 304 or 316L stainless steel, suitable for aggressive media and harsh environments.
- Long Service Life: Robust construction ensures durability even under continuous operation, reducing replacement costs.
- Low Flow Resistance: The smooth surface and open area of the V-wire design minimize pressure drop across the element.
Technical Specifications
| Parameter | Standard Range | Customization Options |
| Material | SS304, SS316L | Other grades available upon request |
| Slot Width | 0.1 – 3.0 mm | ±0.02 mm tolerance |
| Outer Diameter | 25 – 2000 mm | Custom sizes welcome |
| Length | Up to 6000 mm | Multiple sections can be joined |
| Wire Diameter | 1.5 – 5.0 mm | Depends on slot width and strength |
| Support Rod Pitch | 30 – 100 mm | Adjustable for pressure requirements |
| Connection Type | Threaded, Flanged, Butt Weld | Custom ends available |
Applications
- Water & Wastewater Treatment: Used in intake screens, filter presses, and backwash water treatment.
- Oil & Gas: Suitable for sand control screens, downhole filters, and produced water treatment.
- Food & Beverage: Ideal for juice extraction, beer filtration, and sugar processing.
- Chemical Processing: Used in catalyst recovery, ion exchange columns, and liquid polishing.
- Mining & Minerals: Employed in dewatering, slurry classification, and tailings treatment.
Our manufacturing process ensures consistent quality: each filter element is wrapped using advanced CNC-controlled machines, guaranteeing precise slot width and uniform wire tension. Every element undergoes strict quality inspection, including slot width measurement, pressure testing, and dimensional checks. We offer customizable options such as end connections (threaded, flanged, or welded), special surface treatments, and packaging to meet your specific project needs.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience, we have supplied thousands of filtration solutions to clients worldwide. Our factory is located in Hengshui, Hebei, China, the renowned wire mesh production base. We benefit from a mature supply chain and skilled workforce, enabling us to deliver high-quality products at competitive prices. Our annual export value of US$5 million to US$10 million reflects the trust of global customers from North America, Europe, Southeast Asia, and beyond. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery.
We are confident in the performance of our stainless steel V-wire wrapped filter elements. Whether you need a standard replacement or a custom-designed solution, our team is ready to assist you with technical support and fast response. Choose us for reliability, durability, and cost-effectiveness. Contact us today for a quote or to discuss your filtration requirements.
Frequently Asked Questions (FAQ)
1. What materials are available for the filter element?
We offer stainless steel 304 and 316L as standard. Other grades like duplex stainless steel or Hastelloy are available upon request for specific corrosive environments.
2. Can I get custom slot widths and dimensions?
Yes, we can customize slot width from 0.1 mm to 3 mm, and also adjust diameter, length, and wire diameter to match your system. Please provide your specifications.
3. What is the maximum pressure rating of these elements?
The pressure rating depends on the diameter, wall thickness, and support rod pitch. Typically, our elements can withstand up to 10 bar (145 psi) for standard designs; higher pressure ratings are achievable with reinforced construction.
4. How do I clean the filter element?
The V-wire design allows effective backwashing. You can also use chemical cleaning or ultrasonic cleaning for stubborn deposits. Avoid using abrasive tools that may damage the wire surface.
5. What is the typical lead time for production?
For standard sizes, lead time is 15-20 working days. Custom orders may take 25-30 working days, depending on complexity and quantity.
6. Do you provide samples for testing?
Yes, we can provide samples. Please contact us with your requirements. Sample freight is usually at the customer's cost, but we can discuss options.
7. What certifications do your products have?
Our products are manufactured in accordance with industry standards. While we do not claim specific certifications unless requested, we can provide material test certificates and dimensional inspection reports. Third-party inspections are also welcome.
8. How do you ensure the slot width accuracy?
We use CNC winding machines and laser measurement tools to ensure slot width tolerance within ±0.02 mm. Each element is inspected before shipping.
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