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Help CenterSintered Wire Mesh Filter Element With 99.9% Filtration Efficiency for Precise Separation
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory specializes in high-performance filtration solutions. Our Sintered Wire Mesh Filter Element with 99.9% Filtration Efficiency for Precise Separation is engineered to deliver exceptional particle removal in demanding industrial processes. Combining decades of wire mesh expertise with advanced sintering technology, this product offers a reliable and cost-effective solution for applications requiring consistent purity and minimal downtime. Whether you are in chemical processing, petrochemical refining, or pharmaceutical manufacturing, our filter element ensures precise separation down to micron levels.
The core of this filter element is a multilayer sintered wire mesh structure, where multiple layers of stainless steel mesh are bonded under high temperature and pressure without any adhesives. This creates a rigid, porous matrix with uniform pore distribution and high mechanical strength. The result is a filter element that can withstand extreme temperatures, high differential pressures, and aggressive chemical environments while maintaining its filtration accuracy over long service intervals.
Key Features & Technical Specifications
- 99.9% Filtration Efficiency: Achieves a high level of particle removal for precise separation, with filtration ratings available from 1 to 100 microns.
- Multilayer Sintered Construction: Multiple layers of woven wire mesh are sintered into a single monolithic structure, providing excellent strength, permeability, and backwashability.
- High Temperature Resistance: Suitable for continuous operation up to 600°C (1112°F), making it ideal for hot gas filtration and high-temperature fluid processes.
- High Pressure Capability: Designed to withstand differential pressures up to 30 MPa, ensuring reliable performance in high-pressure systems.
- Corrosion Resistance: Made from premium stainless steel (304/316L), offering excellent resistance to a wide range of chemicals, acids, and alkalis.
- Reusable & Cleanable: The element can be easily cleaned through backwashing, ultrasonic cleaning, or chemical flushing, significantly extending its service life and reducing replacement costs.
- Customizable Dimensions: Available in various diameters, lengths, and connection types (e.g., flanges, threads, ferrules) to fit existing filtration housings.
| Parameter | Specification |
|---|---|
| Filtration Rating | 1, 5, 10, 20, 50, 100 microns (custom) |
| Filtration Efficiency | ≥ 99.9% at rated particle size |
| Material | SS304, SS316L, or other alloys |
| Max Operating Temperature | 600°C (1112°F) |
| Max Differential Pressure | 30 MPa (4350 psi) |
| Thickness Range | 1.5 mm – 5 mm (standard) |
| Permeability | 20 – 400 L/min·m² at 200 Pa (varies by rating) |
Our sintered wire mesh filter element is designed to provide superior separation performance in applications such as polymer filtration, fuel and oil filtration, gas and air filtration, catalyst recovery, and water treatment. The uniform pore structure ensures consistent filtration quality, while the high mechanical strength prevents deformation or rupture under demanding conditions. Compared to traditional filter media, the sintered mesh offers longer service life, lower pressure drop, and easier regeneration, leading to reduced operational costs for your facility.
We understand that every process has unique requirements. That is why we offer custom design options including special shapes, multi-layer combinations, and integrated end caps. Our engineering team can work with you to develop a filter element that perfectly matches your system specifications, whether you need a standard cartridge or a complex assembly.
Trust & Reliability
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer of wire mesh products for over 25 years. With an annual export value of US$5 million to US$10 million, we serve clients across North America, Europe, Asia, Africa, and Oceania. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. Our long-standing experience and commitment to quality have made us a preferred partner for many global filtration companies.
We back our sintered wire mesh filter elements with rigorous quality control—every element is tested for filtration efficiency, burst pressure, and structural integrity before shipment. Our team is ready to provide technical support, sample testing, and volume pricing. Contact us today to discuss your precise separation needs and experience the Boli difference.
Frequently Asked Questions
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How does the sintered wire mesh filter element achieve 99.9% efficiency?
Our multilayer sintering process creates a tight, uniform pore structure. The combination of multiple layers and precise sintering parameters ensures that particles above the rated micron size are captured with over 99.9% efficiency. -
Can this filter element be cleaned and reused?
Yes. The rigid sintered structure allows for effective backwashing, ultrasonic cleaning, or chemical cleaning. With proper care, the element can be reused many times, significantly reducing consumable costs. -
What materials are available?
Standard materials are stainless steel 304 and 316L. We can also supply Hastelloy, Monel, or other alloys upon request for severe corrosion environments. -
What is the maximum temperature and pressure rating?
The element can operate continuously at up to 600°C and withstand differential pressures up to 30 MPa. Please confirm your application conditions so we can recommend the optimal design. -
Do you offer custom dimensions?
Yes. We can manufacture filter elements with custom outer diameter, length, end cap configuration, and connection type. Just provide your requirements or a drawing. -
How long is the lead time?
For standard sizes, lead time is typically 15–25 days. Custom orders may require 25–40 days depending on complexity. We work to meet your project schedule. -
What industries use this product?
It is widely used in chemical, petrochemical, pharmaceutical, food and beverage, water treatment, electronics, and aerospace for precise filtration of liquids, gases, and polymers. -
Can I get a sample for testing?
Yes, sample orders are welcome. We can provide a small quantity for performance evaluation. Contact our sales team for details.
With our proven track record and dedicated manufacturing capabilities, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for high-performance sintered wire mesh filter elements. Request a quote or technical consultation now to optimize your separation process.
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