Customized Self-Cleaning Wedge Wire Screen Basket in SS304/316L for Filtration
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998, specializing in precision filtration solutions. Our Customized Self-Cleaning Wedge Wire Screen Basket in SS304/316L for Filtration is designed to deliver superior performance in demanding liquid-solid separation applications. With over two decades of experience and an annual export value of US$5-10 million, we provide high-quality, customized screen baskets that meet the exact needs of clients worldwide. This product combines robust construction, efficient self-cleaning functionality, and long service life, making it an ideal choice for industries such as water treatment, petrochemical, food processing, and mining.
The wedge wire screen basket features a continuous V-shaped profile wire wound around support rods, creating a precise slot opening that ensures consistent filtration and minimizes clogging. The self-cleaning mechanism – either through backwash or mechanical scraping – reduces downtime and maintenance costs, enhancing overall operational efficiency. Available in SS304 or SS316L, these baskets offer excellent corrosion resistance and durability in harsh environments.
Key Features & Technical Specifications
- Material Options: Stainless Steel 304 (standard) or 316L (enhanced corrosion resistance, suitable for chloride environments).
- Slot Width Range: From 0.1 mm to 10 mm, customizable to your specific filtration requirements.
- Custom Dimensions: Diameter from 50 mm to 600 mm, length from 100 mm to 2000 mm, or as per your drawing.
- Self-Cleaning Design: Integrated backwash system or optional mechanical scraper ensures continuous operation without clogging.
- High Mechanical Strength: Welded construction with robust support rods withstands high pressure and flow rates.
- Surface Finish: Pickled and passivated as standard; electro-polishing available upon request for smoother surfaces.
- Connection Types: Flange, threaded, or plain end – customizable to fit your existing piping system.
- Applications: Suitable for water filtration, oil & gas, chemical processing, pharmaceutical, food & beverage, and more.
Technical Parameters (Typical)
| Parameter | Standard Range | Customizable Options |
| Material | SS304 / SS316L | Duplex SS, Hastelloy (upon request) |
| Slot Width | 0.1 – 10 mm | ±0.05 mm tolerance |
| Outer Diameter | 50 – 600 mm | Up to 1000 mm available |
| Length | 100 – 2000 mm | Multiple sections can be combined |
| Max Operating Pressure | Up to 10 bar (standard) | Higher pressure versions available |
| Surface Finish | Pickled & passivated | Electro-polished, mirror finish |
Advantages of Our Self-Cleaning Wedge Wire Screen Basket
- Reduced Maintenance: The self-cleaning feature minimizes manual cleaning, saving labor costs and downtime.
- Consistent Filtration: V-shaped slot design prevents particle wedging and ensures stable flow rates.
- Long Service Life: Stainless steel construction resists corrosion and wear, even in aggressive media.
- Customization: We tailor the slot width, dimensions, and connection type to your exact specifications.
- High Flow Capacity: Open area ratio up to 60% reduces pressure drop and energy consumption.
- Easy Installation: Available with flanges or threaded ends for quick integration into existing systems.
As a manufacturer with over 25 years of expertise, we have supplied wedge wire screen baskets to clients across North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value of US$5-10 million reflects the trust and satisfaction of global customers. All products are manufactured in our Hengshui, Hebei factory, utilizing advanced welding technology and strict quality control. We offer flexible shipping options from Tianjin, Qingdao, Shanghai, and Foshan ports.
Why choose Anping Boli? We combine decades of manufacturing experience, competitive pricing, and a commitment to on-time delivery. Whether you need a standard design or a fully customized solution, our team is ready to assist. Contact us today for a quote or technical consultation – let us help you optimize your filtration process.
Frequently Asked Questions (FAQ)
-
Q: What is the minimum order quantity (MOQ) for customized screen baskets?
A: Our MOQ is typically 1 piece for prototypes or small orders, and 10-50 pieces for bulk orders. Please contact us for specific requirements. -
Q: Can you provide samples before mass production?
A: Yes, we can produce sample baskets based on your drawing or specifications. Sample cost is negotiable and can be deducted from bulk order. -
Q: How does the self-cleaning mechanism work?
A: The basket can be cleaned by backwash (reverse flow) or by an optional mechanical scraper that rotates inside the basket. Both methods remove accumulated solids without disassembling the unit. -
Q: What is the precision of the slot width?
A: Our standard tolerance is ±0.05 mm, ensuring consistent filtration performance. Tighter tolerances are available upon request. -
Q: Are your baskets suitable for high-temperature applications?
A: Yes, SS304 can withstand temperatures up to 870°C (intermittent) and SS316L up to 925°C. However, please provide your operating temperature for proper material selection. -
Q: How do you ensure the quality of the finished product?
A: We have a strict quality control system including visual inspection, dimensional measurement, and pressure testing. Each basket is checked before shipment. -
Q: What is the typical lead time for customized orders?
A: Standard lead time is 15-20 working days after design confirmation. Urgent orders can be expedited after discussion. -
Q: Do you offer international shipping and what are the payment terms?
A: Yes, we ship worldwide via sea, air, or express. Common payment terms are T/T (30% deposit, 70% before shipment) or L/C at sight. Other terms can be negotiated.
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