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Help CenterContinuous Crystallization Evaporator, 316L Stainless Steel, 500L/h, DCS Integration, 380V
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a professional manufacturer specializing in advanced crystallization and evaporation equipment. With a factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 employees, we bring years of engineering expertise to the design and production of the Continuous Crystallization Evaporator, 316L Stainless Steel, 500L/h, DCS Integration, 380V. This unit is built to deliver high-efficiency, continuous crystallization for demanding industrial applications, ensuring consistent product quality and operational reliability.
Our evaporator stands out with its robust construction using 316L stainless steel, which offers superior corrosion resistance and longevity, even in aggressive chemical environments. The system is designed for a continuous processing capacity of 500 liters per hour, making it ideal for medium to large-scale production lines. Integrated with a Distributed Control System (DCS), the equipment allows precise monitoring and automation, reducing manual intervention and enhancing process stability.
Key Features & Technical Specifications
- Material: 316L stainless steel – excellent resistance to chlorides, acids, and high temperatures.
- Capacity: 500 L/h (nominal), suitable for continuous production.
- Power Supply: 380V, 50Hz/60Hz (customizable for other voltages).
- Control: Full DCS integration with touch-screen interface, remote monitoring, and data logging.
- Design: Compact footprint with modular components for easy maintenance and scalability.
- Certifications: Manufactured under ISO9001, ISO14000, OHSAS18001, and other quality management systems.
| Parameter | Value |
|---|---|
| Wetted Material | 316L Stainless Steel |
| Evaporation Capacity | 500 L/h (water evaporation @ 100°C) |
| Operating Temperature | Up to 150°C (customizable) |
| Power Supply | 380V, 3-phase, 50/60Hz |
| Control System | DCS (Distributed Control System) with SCADA capability |
| Automation Level | Fully automated with alarms and safety interlocks |
| Dimensions (L×W×H) | Customizable per site requirements |
Performance Advantages
The continuous design eliminates batch-to-batch variation, yielding uniform crystal size and consistent product quality. The 316L stainless steel construction ensures hygiene and easy cleaning, meeting stringent standards for food, pharmaceutical, and fine chemical industries. DCS integration allows operators to set parameters such as temperature, pressure, and feed rate from a centralized console, with real-time trend analysis and historical data storage for traceability.
Compared to traditional batch evaporators, this continuous system offers higher throughput per unit space, lower energy consumption, and reduced labor costs. The 380V power supply is standard in many industrial facilities, and we can adapt the voltage to match local requirements. The equipment is designed for long service life, with corrosion-resistant seals and easy access to all maintenance points.
Trust & Reliability
As a manufacturer with an annual export value of US$10–50 million, Conqinphi has supplied equipment to more than 20 countries across North America, Europe, Asia, Africa, and Oceania. Our factory holds multiple certifications including ISO9001, ISO14000, OHSAS18001, and HACCP, ensuring that every product meets rigorous quality and safety standards. With a team of over 200 experienced professionals, we provide end-to-end support from design and fabrication to installation and commissioning.
We are committed to helping our customers achieve efficient, sustainable production. Our Continuous Crystallization Evaporator is a reliable solution that combines advanced automation with robust materials. Contact us today to discuss your specific application and receive a customized quotation. We offer factory tours, sample testing, and technical consultations to ensure the perfect fit for your process.
Frequently Asked Questions
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What is the advantage of 316L stainless steel over 304?
316L contains molybdenum, which provides superior resistance to chlorides and acids, making it ideal for harsh chemicals and high-temperature applications. It also offers better pitting and crevice corrosion resistance. -
Can this evaporator handle viscous or scaling liquids?
Yes, the design includes a forced circulation mechanism that minimizes scaling. For highly viscous fluids, we can adjust the residence time and add agitators. Please consult our engineers for specific recommendations. -
Is the DCS system compatible with existing plant networks?
Our DCS supports standard communication protocols (Modbus, Profibus, OPC, etc.) and can be integrated into your existing SCADA or MES system. We provide full documentation and remote support during commissioning. -
What is the typical energy consumption at 500 L/h?
Energy consumption depends on the feed concentration and target crystal size. On average, the system consumes about 650–800 kWh per ton of water evaporated. We can provide detailed estimates based on your process parameters. -
How often is maintenance required?
Routine inspection of seals, pumps, and control instruments is recommended every 3–6 months. The 316L stainless steel construction reduces corrosion, and easy-access design allows quick replacement of wear parts. A full maintenance schedule is provided in the manual. -
Can the capacity be scaled up or down?
Yes, we offer a range of standard models from 100 L/h to 5000 L/h. The 500 L/h unit can be customized with multiple effects to increase efficiency or with a pre-concentrator for higher throughput. -
What certifications does the equipment meet?
Our manufacturing facility is certified under ISO9001, ISO14000, OHSAS18001, HACCP, and others. The evaporator itself can be designed to meet ASME, PED, or GB standards upon request. We also provide material certificates and test reports. -
What is the lead time and shipping terms?
Typically 30–45 days after order confirmation. We ship from Qingdao Port, China, and can arrange FOB, CIF, or DDP terms. We also offer installation supervision and training on-site.
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