Multilayer Sintered Wire Mesh 50 Micron Filter Disc 0.8mm Thickness 1000°C Sintering Mesh
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory is proud to present our Multilayer Sintered Wire Mesh 50 Micron Filter Disc with a thickness of 0.8mm, capable of withstanding sintering temperatures up to 1000°C. As a manufacturer established in 1998, with an annual export value of US$5-10 million and serving markets across North America, South America, Europe, Asia, and Oceania, we bring decades of expertise in wire mesh filtration solutions. This filter disc combines precision engineering with high-temperature durability, making it an ideal choice for demanding industrial filtration applications. Discover how our advanced sintering technology delivers consistent pore size, mechanical strength, and long service life.
Key Features & Technical Specifications
- Multi-Layer Construction: The disc is formed by sintering multiple layers of wire mesh together, creating a robust and uniform porous structure that prevents particle bypass and ensures high filtration efficiency.
- 50 Micron Filtration Rating: Precise pore size of 50 microns enables effective removal of particles as small as 50 µm, suitable for fine filtration in liquid and gas systems.
- 0.8mm Thickness: The thin yet sturdy profile (0.8mm) offers low flow resistance while maintaining excellent mechanical strength and resistance to pressure differentials.
- High Temperature Resistance (1000°C): Sintered at 1000°C, the disc can operate continuously in high-temperature environments, making it suitable for applications such as hot gas filtration, catalyst support, and molten metal filtration.
- Corrosion & Chemical Resistance: Made from stainless steel (typically 304 or 316L), the filter disc resists corrosion from acids, alkalis, and organic solvents, ensuring long service life in harsh chemical environments.
- Customizable Dimensions: Available in various diameters and shapes upon request – we can tailor the disc to fit your specific housing or equipment.
- Easy to Clean & Reusable: The sintered structure allows for backwashing or ultrasonic cleaning, extending the disc's lifespan and reducing replacement costs.
| Parameter | Value |
| Filtration Grade | 50 Micron (absolute) |
| Thickness | 0.8 mm (±0.05 mm) |
| Sintering Temperature | 1000°C |
| Material | Stainless Steel (304/316L) or Custom |
| Operating Temperature | Up to 600°C (continuous) / 1000°C (peak) |
| Diameter | Customizable (e.g., 10mm - 500mm) |
| Pressure Rating | Up to 10 bar (depending on support) |
| Applications | Chemical, Petrochemical, Pharmaceutical, Food & Beverage, Water Treatment, Gas Filtration |
Advantages & Customer Benefits
Our multilayer sintered wire mesh filter disc offers several distinct advantages over traditional filter media:
- Consistent Pore Structure: The sintering process fuses wire layers at contact points, creating a uniform pore network that ensures reliable filtration performance without channeling or bypass.
- High Mechanical Strength: The multi-layer design provides excellent tensile and burst strength, allowing the disc to withstand high differential pressures and mechanical shocks.
- Low Pressure Drop: Despite its fine filtration rating, the thin 0.8mm thickness minimizes flow resistance, reducing energy consumption in pumping systems.
- Thermal Stability: With a sintering temperature of 1000°C, the disc maintains its structural integrity even under extreme thermal cycling, making it ideal for processes like catalyst recovery or flue gas filtration.
- Long Service Life: The robust construction resists wear, corrosion, and fatigue, significantly reducing replacement frequency and downtime compared to woven mesh or paper filters.
- Easy Integration: The disc shape can be supplied with edge sealing (e.g., welded rim) or as a flat disc for easy installation into filter housings, cartridges, or custom assemblies.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Founded in 1998, we have been a trusted manufacturer of wire mesh products for over 25 years. Our annual export value of US$5-10 million reflects our commitment to quality and global reach. We ship from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to markets worldwide. Our factory in Hengshui, Hebei, is equipped with advanced sintering furnaces and precision cutting tools, enabling us to produce filter discs with tight tolerances. We serve diverse industries from North America to Southeast Asia, Africa to Oceania, and have built long-term partnerships by delivering consistent product quality. Contact us today to discuss your custom filter disc requirements – we are ready to provide samples, technical support, and competitive pricing.
Frequently Asked Questions (FAQ)
-
What is the exact pore size of this filter disc?
The disc has a nominal filtration rating of 50 microns, meaning it can retain particles of 50 µm and larger. The actual pore size distribution is uniform due to the sintering process. -
Can this filter disc be used for high-temperature gas filtration?
Yes, the disc is sintered at 1000°C and can withstand continuous operating temperatures up to 600°C, with peak exposure up to 1000°C. It is suitable for hot gas filtration, such as in exhaust systems or catalytic processes. -
What materials are available for the disc?
Standard material is stainless steel (304 or 316L). Other alloys like Hastelloy or Monel are available upon request for specialized chemical resistance. -
How do I clean the filter disc?
The disc can be cleaned by backwashing with a suitable solvent, ultrasonic cleaning, or high-pressure water jet. Avoid using abrasive tools that may damage the mesh structure. -
Are custom diameters available?
Absolutely. We can produce discs in any diameter from 10mm to 500mm, and other shapes (rectangular, square) are also possible. Please provide your specific dimensions. -
What is the typical lead time for orders?
Lead time depends on quantity and customization. Standard discs typically ship within 7-15 working days after order confirmation. Larger quantities or custom designs may require 20-30 days. -
Can I get a sample before placing a bulk order?
Yes, we offer samples. Please contact our sales team with your requirements, and we will provide a sample at a nominal cost (refundable with first order). -
Is the disc suitable for food and beverage applications?
Yes, when made from 316L stainless steel, the disc meets food-grade standards. It is commonly used in beverage filtration, brewing, and edible oil processing.
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