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Help CenterPlasma Welded Multilayer Sintered Wire Mesh 5 Layers 30 Micron 0.8mm Thickness
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As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Plasma Welded Multilayer Sintered Wire Mesh. This 5-layer, 30-micron filtration mesh offers exceptional strength and precision, designed for demanding industrial applications. Our advanced plasma welding technology ensures uniform bonding and long-lasting durability, making it a reliable choice for high-performance filtration systems.
Each layer of our sintered wire mesh is meticulously crafted from premium stainless steel, then fused together through a high-temperature sintering process. This creates a rigid, porous structure that delivers consistent filtration efficiency and excellent mechanical integrity. With a thickness of only 0.8 mm, this mesh provides a perfect balance between flow rate and particle retention, suitable for fine filtration tasks down to 30 microns.
Key Features & Technical Specifications
- Plasma Welded Construction: Ensures strong, uniform joints between layers without damaging the mesh structure, providing superior resistance to pressure and vibration.
- Multilayer Design (5 Layers): Offers enhanced filtration depth and dirt-holding capacity, extending service life and reducing maintenance frequency.
- 30 Micron Filtration Rating: Captures fine particles effectively, suitable for precise separation requirements in various industries.
- 0.8 mm Thickness: Optimized for high flow rates while maintaining structural rigidity, easy to cut and shape for custom applications.
- High Temperature & Corrosion Resistance: Made from stainless steel, capable of operating in harsh environments, including chemical processing and food production.
- Reusable & Cleanable: The sintered structure allows for backwashing or ultrasonic cleaning, making it a cost-effective solution for long-term use.
| Parameter | Value |
|---|---|
| Number of Layers | 5 |
| Filtration Accuracy | 30 microns |
| Overall Thickness | 0.8 mm (±0.05 mm) |
| Material | Stainless Steel 304 / 316L (optional) |
| Welding Method | Plasma welding |
| Sintering Temperature | >1000°C (inert atmosphere) |
| Maximum Operating Temperature | Up to 600°C (depending on material) |
| Available Sizes | Customizable (sheets, rolls, discs) |
Applications & Benefits
This plasma welded multilayer sintered wire mesh is widely used in chemical, petrochemical, pharmaceutical, food and beverage, water treatment, and aerospace industries for filtration, separation, and fluidization. Its robust construction withstands high differential pressure and thermal cycling, ensuring reliable performance in critical processes.
By choosing our product, customers benefit from:
- Consistent, repeatable filtration quality with minimal media migration.
- Reduced downtime due to longer service intervals and easy cleaning.
- Customizable dimensions and material grades to meet specific process requirements.
- Technical support from a factory with decades of wire mesh manufacturing expertise.
Why Choose Anping Boli?
Founded in 1998, Anping County Boli Hardware Wiremesh Products Factory has grown into a trusted supplier with an annual export value of US$5 million to US$10 million. Our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. We combine traditional craftsmanship with modern manufacturing techniques to deliver wire mesh solutions that meet international standards.
We are committed to quality control at every stage, from raw material selection to final packaging. Our plasma welding and sintering processes are carefully monitored to ensure each batch of mesh delivers consistent performance. Whether you need standard sheets or custom-designed filter elements, our team is ready to support your project with prompt quotations and reliable delivery.
Contact us today for more information or to request a sample. Experience the difference of a manufacturer who understands your filtration needs.
Frequently Asked Questions
Q1: What is the difference between plasma welded and conventional sintered mesh?
A: Plasma welding uses a focused arc to join layers, creating a stronger bond with less heat distortion. This results in a more uniform pore structure and higher mechanical strength compared to traditional resistance welding.
Q2: Can this mesh be used for gas filtration?
A: Yes, the 30 micron rating and 0.8 mm thickness make it suitable for both liquid and gas filtration, provided the pressure and temperature are within the material limits.
Q3: Is the mesh available in different alloys?
A: Yes, we offer stainless steel 304, 316L, and other alloys upon request. Please specify your requirements for corrosion resistance or temperature tolerance.
Q4: How do I clean this sintered mesh?
A: Backwashing with water or air, ultrasonic cleaning, or chemical cleaning are common methods. The sintered structure is durable enough for repeated cleaning cycles.
Q5: What is the maximum pressure drop allowed?
A: The maximum pressure drop depends on the mesh size and support structure. Typically, it can withstand up to 2-3 bar under normal conditions. For higher pressures, additional support is recommended.
Q6: Can you provide custom sizes and shapes?
A: Absolutely. We can cut, form, and weld the mesh into various shapes such as discs, cylinders, or cartridges to fit your equipment.
Q7: What is the lead time for standard orders?
A: For standard sheet sizes, lead time is 7-10 days after order confirmation. Custom orders may require 15-20 days depending on complexity.
Q8: Do you offer samples before bulk purchase?
A: Yes, we can provide small samples for testing. Please contact us with your requirements.
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