Zirconium Wire Mesh Used for Chemical Filtration and Catalyst Recovery in Acidic Environments
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer with over 25 years of expertise in producing high-quality wire mesh products. Since our establishment in 1998, we have specialized in crafting durable and precision-engineered Zirconium Wire Mesh designed specifically for demanding applications such as chemical filtration and catalyst recovery in acidic environments. Our annual export value of US$5 million to US$10 million reflects our commitment to serving global markets, including North America, Europe, Southeast Asia, and the Middle East. With production facilities located in Hengshui, Hebei, China, and convenient shipping ports in Tianjin, Qingdao, Shanghai, and Foshan, we ensure timely delivery worldwide.
This Zirconium Wire Mesh is engineered to withstand the harshest acidic conditions, offering exceptional corrosion resistance, high mechanical strength, and precise filtration capabilities. Whether you need to separate catalytic particles from aggressive liquid streams or recover precious metals in chemical processing, our mesh provides a reliable and long-lasting solution. Below, we detail the key features, technical specifications, and benefits that make this product a preferred choice for industrial filtration applications.
Key Features & Technical Specifications
| Parameter | Specification |
|---|---|
| Material | Zirconium (grades Zr 702, Zr 705, or custom) |
| Available Weave Types | Plain weave, twill weave, Dutch weave (for fine filtration) |
| Mesh Range | 2 x 2 mesh up to 400 x 400 mesh |
| Wire Diameter | 0.02 mm – 3.0 mm (customizable) |
| Opening Size | From 0.037 mm to 12.7 mm |
| Roll Width | 100 mm – 2000 mm (customizable) |
| Roll Length | 1 m – 50 m per roll (custom lengths available) |
| Corrosion Resistance | Excellent in concentrated sulfuric acid, hydrochloric acid, nitric acid, and organic acids |
| Maximum Operating Temperature | Up to 400°C (752°F) in air; higher in inert atmospheres |
| Tensile Strength | ≥ 480 MPa (depending on mesh and wire diameter) |
Product Advantages & Customer Benefits
- Unmatched Acid Resistance: Zirconium is one of the few metals that can withstand boiling sulfuric acid (up to 65% concentration) and hot hydrochloric acid. Our mesh ensures long service life even in the most aggressive chemical environments, reducing replacement frequency and downtime.
- Precise Filtration Efficiency: With mesh sizes ranging from coarse to ultra-fine (down to 37 microns), our zirconium wire mesh effectively captures catalyst particles, solid contaminants, and fine precipitates, enabling high-purity filtrate and improved product quality.
- High Mechanical Strength: The woven structure combined with zirconium's inherent strength provides excellent pressure resistance and dimensional stability, supporting high flow rates without deformation or breakage.
- Catalyst Recovery Optimization: In petrochemical, pharmaceutical, and fine chemical industries, reusing expensive catalysts is critical. Our mesh's uniform openings and smooth surface minimize catalyst loss, enhance recovery rates, and reduce operational costs.
- Versatile Customization: We offer custom mesh sizes, weave patterns, roll dimensions, and edge treatment (e.g., welded edges, selvedge edges) to meet specific equipment requirements. Cut-to-size sheets and discs are also available upon request.
- Thermal Stability: Zirconium maintains its mechanical properties up to 400°C, making it suitable for high-temperature filtration processes such as catalyst regeneration or hot acid filtration.
- Easy Maintenance & Cleaning: The non-stick surface of zirconium resists fouling and scaling. The mesh can be cleaned by backwashing, ultrasonic cleaning, or chemical rinsing, extending its operational life.
Our Zirconium Wire Mesh is widely used in applications such as: sulfuric acid production, phosphoric acid filtration, metal pickling baths, precious metal recovery, catalyst bed support, and ion exchange resin retention. With our in-house quality control and experienced engineering team, we ensure every roll meets strict tolerances and performance standards.
Trust & Reliability – Why Choose Us?
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a leading manufacturer in the wire mesh industry. Our factory covers an area of 35,000 square meters and employs over 200 skilled workers. We have successfully exported to more than 30 countries, with an annual export value exceeding US$5 million. Our production capacity is over 50,000 square meters per month, ensuring we can handle both small sample orders and large-scale industrial projects. We are committed to offering competitive pricing without compromising on quality. All our materials are sourced from certified suppliers, and we conduct thorough inspections during weaving, annealing, and final packaging. We invite you to contact us for a customized solution tailored to your specific filtration needs. Our team is ready to provide technical support, free samples, and prompt quotations.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for Zirconium Wire Mesh orders?
A: For standard specifications (plain weave, common mesh sizes), lead time is 10–15 working days. Custom orders (special weave, non-standard dimensions) may require 20–25 working days. We work to expedite urgent orders when possible. -
Q: Can this mesh be used for both liquid and gas filtration?
A: Yes, our zirconium wire mesh is suitable for both liquid-solid separation (e.g., catalyst recovery from liquid slurry) and gas-solid filtration (e.g., removing particulates from corrosive gas streams). The appropriate mesh size and weave should be selected based on the particle size and flow rate. -
Q: What is the maximum temperature this mesh can tolerate in acidic environments?
A: In corrosive acidic conditions, the maximum recommended operating temperature is 400°C (752°F). Above this temperature, the corrosion resistance of zirconium may decrease depending on the specific acid concentration and atmosphere. Please consult our technical team for high-temperature applications. -
Q: How do I clean the mesh after use to maintain its performance?
A: Common cleaning methods include backflushing with water or dilute acid, ultrasonic cleaning, or chemical soaking (e.g., using a mild alkaline solution). Avoid using strong caustic solutions that may attack zirconium. Regular cleaning helps prevent clogging and extends mesh life. -
Q: Do you offer custom sizes or cut-to-shape pieces?
A: Absolutely. We can produce custom widths, lengths, and cut pieces (discs, squares, rectangles) with or without edge reinforcement. Please provide your exact dimensions and tolerance requirements. -
Q: Is zirconium wire mesh suitable for food-grade applications?
A: Zirconium is biocompatible and non-toxic, but it is not typically used in food processing due to its high cost. For food-grade filtration, stainless steel or other materials are more common. However, if you require a specific application, we can discuss options. -
Q: What packaging do you use for export?
A: Our mesh is rolled on sturdy cores, wrapped in moisture-proof paper, and packed in plywood crates or cartons. For large orders, we use palletized packaging with steel strapping to prevent damage during transit. We can also customize packaging according to your requirements. -
Q: Can I get a free sample before placing a bulk order?
A: Yes, we provide free samples in A4 size (approx. 200x300mm) for standard meshes. You only need to pay for shipping. Contact us with your desired mesh specifications, and we will prepare a sample for evaluation.
Ready to enhance your chemical filtration or catalyst recovery process? Contact Anping County Boli Hardware Wiremesh Products Factory today for a quote, technical advice, or to request a sample. With our proven track record and global shipping capabilities, we are your reliable partner for high-performance zirconium wire mesh. Let us help you achieve superior filtration results and long-term cost savings.
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