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Help CenterZirconium Wire Mesh for Electrode Support in Battery Manufacturing, 0.2mm Wire, 20 Mesh
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As a leading manufacturer with over 25 years of expertise, Anping County Boli Hardware Wiremesh Products Factory is proud to present our premium Zirconium Wire Mesh for Electrode Support in Battery Manufacturing. This specialized mesh, featuring a precise 0.2mm wire diameter and 20 mesh count, is engineered to meet the demanding requirements of modern battery production. Our factory, established in 1998, combines advanced weaving technology with rigorous quality control to deliver a product that ensures reliable electrode support, improved electrical conductivity, and extended battery life. Whether you are producing lithium-ion, solid-state, or other advanced batteries, our zirconium mesh offers the durability and performance your processes demand.
Zirconium is chosen for its exceptional corrosion resistance, high melting point, and excellent mechanical strength, making it an ideal material for electrode support structures that must withstand harsh chemical environments and repeated thermal cycles. The 0.2mm wire diameter provides a balanced combination of strength and flexibility, while the 20 mesh opening ensures uniform distribution of active materials without compromising structural integrity. Below, we detail the key specifications and benefits of our product.
Product Specifications
| Parameter | Value | Notes |
| Material | Zirconium (Zr ≥ 99.2%) | High purity, low hafnium content |
| Wire Diameter | 0.2 mm (±0.01 mm) | Consistent tolerance |
| Mesh Count | 20 openings per inch | Square opening |
| Weave Type | Plain weave | Standard, other weaves available |
| Open Area | ~55% | Optimal for electrolyte flow |
| Tensile Strength | ≥ 450 MPa | High mechanical stability |
| Max Operating Temperature | Up to 850°C (in inert atmosphere) | Resists oxidation |
| Standard Width | 1 m, 1.2 m, 1.5 m | Custom widths upon request |
| Standard Length | 30 m, 50 m (roll) | Custom lengths available |
Key Features & Benefits
- Superior Corrosion Resistance: Zirconium withstands acidic and alkaline electrolytes, preventing contamination and ensuring long-term performance in battery environments.
- Excellent Thermal Stability: With a melting point above 1850°C, the mesh maintains structural integrity during high-temperature drying and sintering processes.
- Consistent Mesh Geometry: The 20 mesh square openings provide uniform support for electrode materials, reducing hotspots and improving current distribution.
- High Purity Material: Our zirconium contains minimal impurities, which is critical for battery applications where even trace elements can affect electrochemical performance.
- Customizable Dimensions: We offer mesh rolls or cut-to-size sheets to match your specific electrode assembly equipment.
- Enhanced Electrode Adhesion: The textured surface of the woven mesh provides mechanical interlocking for active material coatings, reducing delamination risks.
- Lightweight Design: Despite its strength, the 0.2mm wire keeps the mesh lightweight, contributing to overall battery energy density.
Application-Specific Advantages
In battery manufacturing, electrode support structures must balance mechanical robustness with electrical conductivity. Our zirconium mesh excels in both areas. The plain weave pattern creates a stable platform that can be easily integrated into automated assembly lines. The open area of approximately 55% allows efficient electrolyte penetration while maintaining enough contact points for current collection. This mesh is particularly suited for:
- Lithium-ion battery cathodes and anodes
- Solid-state battery electrode frameworks
- Flow battery electrodes
- Supercapacitor current collectors
Quality Assurance & Manufacturing
Our factory in Hengshui, Hebei, operates with over 25 years of experience in wire mesh production. We use advanced automatic looms to ensure consistent weave tightness and dimensional accuracy. Each roll undergoes inspection for wire diameter, mesh count, and surface cleanliness. The zirconium wire is sourced from reputable suppliers with certified purity. Our annual export value of US$5 million – US$10 million reflects the trust global customers place in our products. We ship through major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to markets across North America, South America, Europe, Asia, Africa, and Oceania.
Frequently Asked Questions
Q1: What is the difference between zirconium mesh and stainless steel mesh for battery electrodes?
A: Zirconium offers superior corrosion resistance in acidic electrolytes and higher temperature tolerance. Stainless steel may leach nickel or chromium, which can degrade battery performance. Zirconium maintains purity and longevity.
Q2: Can you customize the mesh size or wire diameter?
A: Yes, we offer customization on wire diameter (from 0.1mm to 0.5mm) and mesh count (10 to 100 mesh). However, custom specifications may require minimum order quantities and lead time. Please contact us with your requirements.
Q3: How is the mesh packaged to prevent damage during shipping?
A: The mesh is wound on sturdy cores, wrapped in moisture-proof paper, and packed in wooden crates or pallets for export. We also use edge protectors to avoid deformation.
Q4: What is the typical lead time for standard orders?
A: For standard widths and lengths (1m x 30m rolls), lead time is 7–15 working days after order confirmation. Custom orders may take 20–30 days.
Q5: Can this mesh be used in high-temperature vacuum furnaces?
A: Yes, zirconium performs well in vacuum or inert atmospheres up to 850°C. In air, it forms a protective oxide layer but may be limited to lower temperatures (around 400°C).
Q6: Do you provide sample rolls for testing?
A: Yes, we offer sample pieces (typically 100mm x 100mm) at a nominal cost. For larger sample rolls, please discuss with our sales team. Sample shipping is available via express.
Q7: Is the zirconium wire mesh weldable for custom assemblies?
A: Zirconium can be welded using TIG or electron beam methods. We can provide pre-cut and welded components upon request, though additional processing costs apply.
Q8: What quality certificates do you have for this product?
A: We provide material test reports (MTR) from our wire suppliers, and our factory follows internal quality control procedures. If you require third-party inspection, it can be arranged at your cost. Specific certifications (e.g., ISO) are not currently held for this product line, but we comply with standard manufacturing practices.
At Anping County Boli Hardware Wiremesh Products Factory, we are committed to delivering high-quality zirconium mesh that meets the rigorous demands of battery manufacturing. With our 25+ years of experience, global export reach, and dedicated customer service, we are your reliable partner for electrode support solutions. Contact us today to discuss your specific requirements, request a quote, or order a sample. Let us help you improve your battery performance with our premium zirconium wire mesh.
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