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Pharmaceutical Industry Mist Eliminator Pad Integrated Frame 304SS Sanitary
Product Spotlights
304SS sanitary mist eliminator pad with integrated frame, designed for pharmaceutical cleanrooms. One-piece construction eliminates crevices, ensuring easy cleaning and sterilization. High separation efficiency for fine droplets, customizable dimensions & mesh density. Over 25 years of manufacturing experience, global export to 20+ countries. Compliant with GMP and FDA standards (certifications available).
US$ 2.05
≥1000 Kilograms
Key Specifications
Get Latest Price
Material:
Other, 304 Stainless Steel (304SS)
Application:
Other, Pharmaceutical industry
frame_type:
Integrated Frame
Payment & Shipping
Payment Methods:
Port of Shipment:
TIANJIN/QINGDAO/SHANGHAI
Delivery Detail:
3 days
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Material
Other, 304 Stainless Steel (304SS)
Application
Other, Pharmaceutical industry
frame_type
Integrated Frame
surface_finish
Sanitary polished
shape
Pad (circular/rectangular customizable)
density
Customizable layers and mesh count
size
Custom dimensions available
brand
Boli Hardware Wiremesh
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in industrial wire mesh solutions. With an annual export value of US$5 million to US$10 million, we serve clients across North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our Pharmaceutical Industry Mist Eliminator Pad Integrated Frame 304SS Sanitary is designed to meet the stringent hygiene and efficiency requirements of pharmaceutical production. Featuring a fully integrated frame and 304 stainless steel construction, this mist eliminator pad ensures reliable liquid-gas separation, easy cleaning, and long service life. It is an ideal choice for cleanrooms, fermentation tanks, and sterile processing lines.
Product Features & Technical Specifications
- Material: 304 stainless steel (304SS) – corrosion resistant, non-toxic, and suitable for sanitary environments.
- Integrated Frame Design: The frame is welded or formed as one piece with the mesh pad, eliminating crevices where bacteria could accumulate. This design simplifies installation and maintenance.
- High Separation Efficiency: Multi-layer wire mesh structure effectively captures fine liquid droplets and solid particles, reducing carryover to less than 0.1% (depending on operating conditions).
- Sanitary Surface Finish: All surfaces are polished to a smooth finish (Ra ≤ 0.8 μm) to meet FDA and GMP standards for pharmaceutical equipment.
- Customizable Dimensions & Density: Available in standard and custom sizes (diameter up to 2000 mm, thickness from 50 mm to 300 mm). Mesh density can be adjusted to optimize pressure drop and separation performance.
- High Temperature & Pressure Resistance: Suitable for operating temperatures up to 400°C and pressures up to 10 bar (optional reinforcement available).
- Easy Cleaning & Sterilization: The open structure allows for CIP (Clean-in-Place) and SIP (Sterilize-in-Place) procedures, reducing downtime.
Typical Specifications (Reference)
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel (1.4301) |
| Wire Diameter | 0.1 mm – 0.5 mm (customizable) |
| Mesh Count | 20 mesh – 100 mesh per layer |
| Number of Layers | 2 – 6 layers (standard), more available |
| Pad Thickness | 50 mm, 100 mm, 150 mm, 200 mm or custom |
| Pad Diameter | 100 mm – 2000 mm (custom) |
| Surface Finish | Ra ≤ 0.8 μm (sanitary polished) |
| Operating Temperature | Up to 400°C (with suitable gaskets) |
| Operating Pressure | Up to 10 bar (higher on request) |
Key Advantages for Pharmaceutical Applications
- Hygienic Design: The integrated frame eliminates dead zones, preventing bacterial growth and making it suitable for clean-in-place (CIP) systems.
- Consistent Performance: Uniform mesh density ensures stable separation efficiency over long operating cycles, reducing product loss and protecting downstream equipment.
- Compliance Ready: Designed to meet GMP, FDA, and other international standards for pharmaceutical manufacturing (certifications available upon request).
- Space Saving: Compact pad design can be installed in existing vessels or columns with minimal modification.
- Cost Effective: Durable 304SS construction offers a long service life, reducing replacement frequency and total cost of ownership.
Why Choose Boli Hardware Wiremesh?
With over 25 years of manufacturing experience, we have supplied mist eliminator pads to numerous pharmaceutical companies worldwide. Our factory in Hengshui, Hebei, China, is equipped with advanced weaving and welding machinery, ensuring precise control over mesh density and frame integrity. We export from major ports including Tianjin, Qingdao, Shanghai, and Foshan, with annual export value exceeding US$5 million. Our quality control team inspects every pad for dimensional accuracy, surface finish, and separation efficiency before shipment.
We also offer complimentary sample testing and customization service – simply provide your operating parameters (gas flow rate, liquid loading, temperature, pressure) and we will recommend the optimal mesh configuration. Our responsive after-sales support ensures your satisfaction.
Contact us today to discuss your pharmaceutical mist elimination needs. We are ready to provide a tailored solution that meets your sanitary and efficiency requirements.
Frequently Asked Questions (FAQ)
-
Q: What materials are available for the mist eliminator pad?
A: The standard material is 304 stainless steel for sanitary applications. We also offer 316L, 321, or Hastelloy for corrosive environments, as well as polypropylene (PP) or PTFE for non-metallic options. Please specify your requirements. -
Q: How do I clean the integrated frame pad?
A: The pad can be cleaned using CIP (Clean-in-Place) methods with hot water, detergents, or steam. The open mesh structure and smooth frame allow effective flushing. For sterilization, SIP (Steam-in-Place) at 121°C is recommended. -
Q: Can you provide custom sizes for my existing column?
A: Yes, we offer full customization. Please provide the inner diameter of your vessel, the required pad thickness, and any special mounting requirements. We can also design support grids or hold-down rings if needed. -
Q: What is the typical pressure drop across the pad?
A: Pressure drop depends on gas velocity, mesh density, and pad thickness. For standard pharmaceutical applications (gas velocity 0.5–2 m/s), the pressure drop ranges from 20 to 150 Pa per 100 mm thickness. We can calculate exact values for your process. -
Q: Is the pad suitable for high-temperature sterile processes?
A: Yes, 304SS can withstand temperatures up to 400°C. For continuous steam sterilization at 150°C, the pad performs reliably. If you need higher temperature resistance, we recommend 321 or 316Ti stainless steel. -
Q: What certifications does your factory hold?
A: Our factory operates under ISO 9001 quality management system (certificate available upon request). We also comply with GMP guidelines for pharmaceutical equipment. Specific certifications like FDA or CE can be provided as per customer requirements. -
Q: How long is the lead time for custom orders?
A: For standard sizes, lead time is 10–15 working days. For custom dimensions and special materials, lead time is 15–25 working days, depending on order quantity. We offer expedited shipping for urgent projects. -
Q: Can I get a sample before bulk order?
A: Yes, we provide free samples for evaluation. You only need to pay for shipping. Samples are typically 100 mm × 100 mm pieces with the recommended mesh configuration. Contact us for details.
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Port of Shipment
Tianjin, Qingdao, qingdao, shanghai, foshan
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