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Help Center304 Stainless Steel Demister Pad Sulfuric Acid Mist Eliminator 150mm Thickness 100kg/m3 Density
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As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) specializes in producing high-quality wire mesh products. Our 304 Stainless Steel Demister Pad Sulfuric Acid Mist Eliminator with 150mm thickness and 100kg/m3 density is engineered to deliver exceptional performance in harsh chemical environments. With annual export values ranging from US$5 million to US$10 million, we serve global markets including North America, South America, Europe, Asia, and Oceania. This demister pad is designed to efficiently remove sulfuric acid mist from gas streams, ensuring environmental compliance and operational safety.
Our demister pads are manufactured using premium 304 stainless steel wire, knitted into a dense mesh structure that provides maximum surface area for droplet coalescence. The 150mm thickness and 100kg/m3 density offer optimal balance between pressure drop and separation efficiency, making it suitable for various industrial applications such as sulfuric acid plants, chemical processing, and pollution control systems.
Key Features & Technical Specifications
- Material: 304 Stainless Steel – excellent corrosion resistance against sulfuric acid and other aggressive chemicals.
- Thickness: 150mm – provides deep bed for effective mist capture.
- Density: 100kg/m³ – ensures high separation efficiency while maintaining acceptable pressure drop.
- Wire Diameter: Offered in multiple sizes (0.12mm – 0.28mm) to meet specific application requirements.
- Operating Temperature: Suitable for continuous use up to 350°C (depending on specific conditions).
- Customizable Dimensions: Available in various diameters and shapes to fit existing equipment.
| Parameter | Value |
|---|---|
| Material Grade | 304 Stainless Steel (1.4301) |
| Thickness | 150mm ± 2mm |
| Density | 100kg/m³ ± 5% |
| Wire Diameter Options | 0.12mm, 0.15mm, 0.20mm, 0.25mm, 0.28mm |
| Separation Efficiency | ≥ 99.5% for droplets >5 microns |
| Pressure Drop | Low (typically 20-50 Pa per pad) |
Product Advantages & Customer Benefits
- High Corrosion Resistance: 304 stainless steel withstands sulfuric acid concentrations up to 98% at moderate temperatures, ensuring long service life and reduced maintenance costs.
- Optimized Mist Removal: The 150mm thickness and 100kg/m³ density create a tortuous path for gas flow, maximizing droplet coalescence and removal efficiency.
- Low Pressure Drop: Our knitted mesh design minimizes resistance to gas flow, saving energy and reducing operational expenses.
- Easy Installation: Demister pads can be cut and shaped on-site to fit various vessel geometries, with simple support grids required.
- Versatile Applications: Suitable for scrubbers, distillation columns, evaporators, and other gas-liquid separation equipment in sulfuric acid production, chemical plants, and refineries.
- Consistent Quality: Manufactured under strict quality control procedures, with each pad tested for dimensional accuracy and density uniformity.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With a legacy dating back to 1998, we have accumulated extensive expertise in wire mesh manufacturing. Our factory is located in Hengshui, Hebei, China – the renowned wire mesh capital of the country. We export annually between US$5 million and US$10 million to markets across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and beyond. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
We understand the critical role of mist eliminators in maintaining process efficiency and environmental compliance. Our 304 Stainless Steel Demister Pad is the result of continuous improvement and customer feedback. We offer customization options such as different wire diameters, pad shapes, and edge treatments to meet your specific requirements. Contact us today for a quotation or technical consultation – our experienced team is ready to assist you.
Frequently Asked Questions
Q: What is the maximum operating temperature for this demister pad?
A: The 304 stainless steel demister pad can operate continuously at temperatures up to 350°C (662°F) under normal conditions. For higher temperatures, we recommend considering 316L or other alloys, which are available upon request.
Q: Can the pad be cut to fit existing equipment?
A: Yes, our demister pads are supplied in standard sizes or can be custom-cut to match your vessel dimensions. Simply provide your required diameter and shape, and we will produce accordingly.
Q: How do I clean the demister pad after use?
A: Cleaning methods depend on the contaminant. For sulfuric acid mist, rinsing with water or diluted alkaline solution is often sufficient. Avoid using strong acids that may attack the stainless steel. Always consult your process engineer for specific cleaning protocols.
Q: What is the typical lifespan of this demister pad?
A: Lifespan varies with operating conditions. In typical sulfuric acid plants, a well-maintained 304 stainless steel pad can last 2-5 years before replacement is needed. Regular inspection helps determine the optimal replacement schedule.
Q: Do you offer different densities for different applications?
A: Yes, we manufacture demister pads with densities ranging from 80 kg/m³ to 160 kg/m³. The 100 kg/m³ density is a versatile choice for general mist elimination, but we can customize based on your specific gas velocity and separation requirements.
Q: Can this product be used for other corrosive gases besides sulfuric acid mist?
A: Absolutely. 304 stainless steel offers good resistance to many acidic and alkaline environments. For applications involving chlorides or strong reducing acids, we recommend consulting our technical team to select the appropriate material grade.
Q: What packaging do you use for export?
A: Each demister pad is individually wrapped in plastic film, then packed in wooden crates or pallets with edge protection to prevent deformation during transit. We ensure robust packaging for sea freight to any destination.
Q: What is the minimum order quantity?
A: Our standard MOQ is 10 pieces for standard sizes, but we can accommodate smaller trial orders for new customers. Please contact our sales team for details.
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