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Help CenterGas-Liquid Separator Demister Pad for Chemical Processing Acid Mist Eliminator in Fertilizer Industry
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in wire mesh products. With an annual export value of US$5-10 million and shipping from major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan), we deliver high-quality solutions to global markets. Our Gas-Liquid Separator Demister Pad is designed specifically for chemical processing and acid mist elimination in the fertilizer industry. It efficiently separates liquid droplets from gas streams, protecting downstream equipment and ensuring environmental compliance. This product combines reliable performance, customizable options, and cost-effectiveness, making it a trusted choice for industrial applications.
Our demister pad is engineered to meet the rigorous demands of chemical plants and fertilizer production facilities. Below are the key features and technical specifications:
- High Separation Efficiency: Achieves >99% removal of liquid droplets down to 5 microns, reducing acid mist carryover.
- Corrosion Resistance: Available in stainless steel 304/316L, polypropylene, or PTFE to withstand harsh acidic environments.
- Customizable Dimensions: Thickness from 100mm to 200mm, density 80-200 kg/m³, and wire diameter 0.1-0.5mm to match specific application requirements.
- Low Pressure Drop: Optimized mesh design minimizes energy consumption while maintaining high flow rates.
- Easy Installation: Lightweight and flexible, can be cut to fit existing vessels or scrubbers.
- Long Service Life: Durable construction withstands high temperatures (-40°C to 260°C) and frequent cleaning cycles.
| Parameter | Specification |
|---|---|
| Material | SS304, SS316L, PP, PTFE |
| Thickness | 100mm, 150mm, 200mm (custom) |
| Density | 80-200 kg/m³ |
| Wire Diameter | 0.1mm - 0.5mm |
| Operating Temperature | -40°C to 260°C |
| Filtration Efficiency | >99% for droplets >5µm |
| Pressure Drop | Low, typically |
This demister pad is widely used in acid mist eliminators within fertilizer plants, where sulfuric acid, phosphoric acid, or nitric acid vapors are present. It effectively captures acid droplets before they exit the stack, reducing environmental pollution and equipment corrosion. Our product also benefits applications in chemical processing, gas scrubbing, and oil & gas separation.
Customer Benefits:
- Lower maintenance costs due to reduced fouling and corrosion of downstream equipment.
- Compliance with stringent emission standards (e.g., local environmental regulations).
- Energy savings from low pressure drop design.
- Flexible customization ensures perfect fit for any vessel or scrubber.
- Reliable supply from a manufacturer with over 25 years of experience.
Backed by Anping County Boli Hardware Wiremesh Products Factory, we have served customers across North America, South America, Europe, Asia, Africa, and Oceania. Our factory operates under strict quality control, and we support global shipping with efficient logistics. With an annual export value of US$5-10 million, we are a stable and trustworthy partner. Contact us today to discuss your specific requirements or request a quotation. Our team is ready to provide technical support and customized solutions for your chemical processing needs.
Frequently Asked Questions (FAQ)
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Q: What materials are available for the demister pad?
A: We offer stainless steel 304, 316L, polypropylene (PP), and PTFE. The choice depends on the chemical environment and temperature. For highly corrosive acid mist, PTFE or 316L is recommended. -
Q: Can you provide custom sizes?
A: Yes, we can customize thickness, diameter, density, and shape (round, rectangular) based on your drawings or specifications. Minimum order quantity may apply. -
Q: How long is the delivery time?
A: Typically 15-30 days after order confirmation, depending on quantity and customization. We ship from Tianjin, Qingdao, Shanghai, or Foshan ports. -
Q: What is the typical lifespan of your demister pad?
A: Lifespan varies with operating conditions. In normal chemical processing environments, our pads can last 2-5 years. Regular cleaning can extend service life. -
Q: Do you provide samples for testing?
A: Yes, we can provide small samples (e.g., 300x300mm) for evaluation. Shipping cost is negotiable. -
Q: Is the product suitable for high-temperature applications?
A: Yes, depending on material. Stainless steel versions can withstand up to 260°C, while PTFE can handle up to 200°C. For higher temperatures, please consult our engineers. -
Q: How do I install the demister pad in my scrubber?
A: The pad is typically placed in a support grid inside the vessel. It can be cut to fit and secured with clamps or welding. We provide installation instructions upon request. -
Q: What is the minimum order quantity?
A: For standard models, MOQ is 10 pieces. For custom designs, MOQ may be higher. Please contact us for details.
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