Energy Saving HDPE Spiral Wound Tank Machine Chemical Storage Tank Fabrication
Product Spotlights
Qingdao Yongke Machinery Co., Ltd. presents our advanced Energy Saving HDPE Spiral Wound Tank Machine, designed specifically for high-efficiency chemical storage tank fabrication. With over a decade of R&D and manufacturing experience, this machine integrates spiral winding technology with energy-saving features that reduce power consumption by up to 20% compared to conventional models. It is the ideal solution for producing durable, corrosion-resistant HDPE tanks used in water treatment, chemical processing, and industrial storage.
Our machine ensures consistent weld quality and precise wall thickness control, thanks to the intelligent PLC system and real-time monitoring. The spiral winding process eliminates the need for large molds, drastically reducing production costs and lead times. Whether you need a standard tank or a custom-designed storage vessel, this machine delivers unmatched flexibility and reliability.
Below we provide a detailed overview of the technical specifications, key features, and benefits that make this machine a top choice for tank manufacturers worldwide.
Key Technical Specifications
| Parameter | Value |
| Tank Diameter (inner) | 500 – 4000 mm (customizable) |
| Tank Wall Thickness | 8 – 40 mm |
| Max Tank Height | 15000 mm (single piece) |
| Winding Speed | 0.5 – 5 m/min |
| Extruder Output | 80 – 200 kg/h (depending on model) |
| Power Consumption | ≤ 45 kW (energy-saving drive) |
| Control System | PLC + HMI, auto/manual mode |
| Machine Weight | Approx. 8000 – 15000 kg |
Product Features & Advantages
- Energy-Efficient Design: Variable frequency drive (VFD) on the main motor, combined with an optimized heating system, reduces electricity usage by up to 20% compared to traditional machines.
- High Precision Spiral Winding: The patented winding head ensures uniform strip placement and strong interlayer bonding, resulting in tanks with excellent mechanical strength and leak-proof performance.
- Multi-Function Capability: Can produce both open-top and closed-top tanks, with options for flanges, manholes, and fittings — all in one continuous process.
- User-Friendly Operation: The touch-screen interface allows operators to set parameters, monitor real-time data, and store recipe profiles for different tank sizes.
- Durable Construction: Heavy-duty steel frame and high-quality components (Siemens, Schneider, etc.) ensure long service life even under 24/7 production.
- Low Maintenance: Self-lubricating bearings and easy-access panels simplify cleaning and servicing, reducing downtime.
- Flexible Material Compatibility: Works with HDPE, PP, and other polyolefin materials, allowing you to produce tanks for diverse chemical storage applications.
- Environmental Compliance: The closed-loop cooling system and dust-free winding process meet modern environmental standards.
Benefits for Your Business
Cost Reduction: By eliminating the need for large molds and reducing energy consumption, you can lower your production costs by up to 30%.
Increased Productivity: The machine’s high winding speed and automatic controls allow you to produce a complete tank in hours instead of days.
Quality Assurance: Every tank manufactured on this machine undergoes rigorous quality checks — thickness uniformity, weld strength, and pressure tests — ensuring compliance with international standards.
Market Expansion: With the ability to produce custom sizes and shapes, you can serve a wide range of industries: chemical processing, water treatment, agriculture, food & beverage, and more.
Why Choose Qingdao Yongke Machinery?
Since 2010, Qingdao Yongke Machinery Co., Ltd. has been a trusted manufacturer of plastic processing equipment. We own a 10,000 – 30,000 m² factory and employ a team of 51 – 100 skilled workers. Our annual export value exceeds US$1 million – US$1.5 million, with products shipped to over a dozen countries across North America, Europe, Asia, Africa, and Oceania.
We are proud to hold ISO9001, ISO14001, and OHSAS18001 certifications, reflecting our commitment to quality, environmental management, and occupational health & safety. Every machine is tested before delivery, and we provide comprehensive after-sales support including installation, training, and spare parts supply.
Our Energy Saving HDPE Spiral Wound Tank Machine has been adopted by leading tank manufacturers worldwide, who praise its reliability, efficiency, and return on investment. We invite you to join them and take your production to the next level.
Frequently Asked Questions (FAQ)
-
What is the minimum order quantity for this machine?
Generally, it is one set. However, we can discuss customization options depending on your specific requirements. -
How long does it take to install and commission the machine?
Installation typically takes 5–7 days, and our engineers can provide on-site guidance. We also offer remote support. -
Can the machine produce tanks with a diameter larger than 4000 mm?
Yes, we can customize the winding head and frame to accommodate diameters up to 6000 mm or more upon request. -
What materials are compatible with this machine?
It is designed for HDPE, but also works with PP, PE, and other thermoplastic materials. We recommend testing with your specific material. -
Does the machine come with a warranty?
Yes, we offer a standard 12-month warranty on the entire machine, covering any manufacturing defects. -
Is training provided for operators?
Yes, we provide detailed manuals and can arrange on-site training for your team. Online training is also available. -
What is the power consumption under full load?
With the energy-saving VFD, the maximum power consumption is around 45 kW, but actual consumption depends on the material and tank size. -
Can I see the machine in operation before purchasing?
Absolutely. We welcome factory visits or can arrange a live video demonstration. Contact us to schedule.
Contact us today to get a customized quotation and learn how our Energy Saving HDPE Spiral Wound Tank Machine can boost your production efficiency. Qingdao Yongke Machinery — your reliable partner in chemical storage tank fabrication.
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