Fully Automatic Bauku Pipe Machine HDPE Hollow Wall Pipe Manufacturing
Product Spotlights
As a leading manufacturer based in Qingdao, China, Qingdao Yongke Machinery Co., Ltd. has been dedicated to the R&D and production of high-quality pipe manufacturing equipment since 2010. Our Fully Automatic Bauku Pipe Machine for HDPE Hollow Wall Pipe Manufacturing represents a significant advancement in the field of plastic pipe extrusion. This machine is designed to produce robust, lightweight, and cost-effective hollow wall pipes that are widely used in underground drainage, sewage systems, cable protection, and industrial applications. With a factory spanning over 10,000 square meters and a team of experienced engineers, we ensure that every machine meets the highest standards of performance and reliability. The Bauku technology integrated into this equipment allows for continuous production of double-wall corrugated pipes with excellent ring stiffness and impact resistance, providing our clients with a competitive edge in their markets.
Key Features & Technical Specifications
- Fully Automatic Operation: The machine is equipped with a PLC control system and a user-friendly HMI touch screen, allowing for easy parameter setting, real-time monitoring, and automatic adjustment of production speed, temperature, and wall thickness. This minimizes human error and ensures consistent product quality.
- Bauku Technology: This advanced forming process creates a hollow wall structure that offers high strength-to-weight ratio, excellent thermal insulation, and sound absorption. The pipes produced are ideal for both above-ground and underground installations.
- High Production Efficiency: With a production speed of up to 10 meters per minute and a 24/7 continuous operation capability, this machine significantly boosts your output while reducing labor costs. The modular design allows for quick mold changes to accommodate different pipe diameters.
- Energy-Saving Drive System: The servo motor drives and intelligent temperature control system optimize energy consumption, reducing power usage by up to 20% compared to conventional machines. This not only lowers your operating costs but also supports sustainable manufacturing.
- Robust Construction: Made from high-grade steel and using precision-machined components, the machine is built to last. The extrusion screw and barrel are treated with wear-resistant alloys, ensuring long service life even under continuous heavy-duty operation.
- Customizable Options: We offer a range of optional features, including automatic stacking systems, in-line printing, and different die head designs to meet specific product requirements. The machine can produce pipes with diameters from 200mm to 1200mm, and wall thicknesses can be adjusted as needed.
| Parameter | Specification |
|---|---|
| Pipe Diameter Range | 200mm – 1200mm (customizable) |
| Production Speed | Up to 10 m/min (depends on diameter) |
| Extruder Motor Power | 45kW – 90kW (optional) |
| Total Installed Power | 120kW – 200kW |
| Voltage / Frequency | 380V/50Hz (or as per customer request) |
| Control System | PLC + HMI Touch Screen |
| Machine Weight | Approx. 15,000 – 25,000 kg |
| Working Temperature | 180°C – 230°C (adjustable) |
Benefits to Your Business
- Reduced Labor Costs: The fully automatic operation reduces the need for manual intervention, requiring only one operator per shift, thus lowering your workforce expenses.
- Consistent Quality: With precise temperature control and automatic thickness adjustment, the machine ensures that every pipe meets strict dimensional tolerances and mechanical properties, reducing waste and rework.
- Versatile Applications: The HDPE hollow wall pipes produced are suitable for stormwater drainage, sewerage, cable ducting, and agricultural irrigation. They are resistant to chemicals, corrosion, and UV radiation, extending their lifespan in harsh environments.
- Quick Return on Investment: High output and low energy consumption translate into rapid payback. Many of our clients have reported recouping their investment within 12-18 months.
- Global Support: We provide comprehensive after-sales services, including installation supervision, operator training, and 24/7 technical support. Our spare parts inventory ensures minimal downtime.
At Qingdao Yongke Machinery Co., Ltd., we have been serving global markets since 2010, with an annual export value of US$1 million to US$1.5 million. Our products have been shipped to over 30 countries across North America, South America, Europe, Asia, Africa, and Oceania. We hold ISO9001, ISO14000, and OHSAS18001 certifications, reflecting our commitment to quality management, environmental responsibility, and occupational health & safety. With a team of 51-100 skilled employees and a factory size of 10,000-30,000 square meters, we have the capacity to deliver multiple machines per month. Our dedication to innovation and customer satisfaction makes us your reliable partner in the pipe manufacturing industry. Contact us today for a customized solution or a free quotation, and experience the difference that Yongke machinery can make for your business.
Frequently Asked Questions (FAQ)
-
Q: What is the output capacity of this machine?
A: The output capacity depends on the pipe diameter. For example, for 500mm diameter pipes, the production speed can reach up to 8 meters per minute, yielding approximately 480 meters per hour. Specific data can be provided based on your requirements. -
Q: Can the machine produce pipes with different wall thicknesses?
A: Yes, the wall thickness is adjustable via the PLC control system. You can easily set different thicknesses for inner and outer walls within the range of 2mm to 10mm (customizable upon request). -
Q: What raw materials are suitable for this machine?
A: The machine is primarily designed for HDPE (High-Density Polyethylene) pellets or recycled material blends. We recommend using virgin HDPE for best quality, but the machine can also process up to 30% recycled material with proper adjustments. -
Q: How long does it take to change the mold for a different pipe diameter?
A: Our quick-change mold system allows a single operator to complete the change within 2-3 hours. The machine comes with a set of molds for standard diameters; additional molds can be ordered separately. -
Q: What after-sales support do you provide?
A: We offer free installation guidance and on-site training for your operators. Our technical support team is available via phone, email, and video call 24/7. We also provide a one-year warranty for the main parts and a lifetime supply of spare parts at competitive prices. -
Q: Is the machine easy to operate?
A: Yes, the HMI touch screen interface is intuitive and includes pre-set recipes for common pipe specifications. Even workers with limited experience can learn to operate the machine within a few days after training. -
Q: What is the power consumption of the machine?
A: The total installed power ranges from 120kW to 200kW, but actual consumption depends on the production load. On average, the machine consumes about 100-150 kWh per hour of operation, which is highly efficient for its output. -
Q: Can you customize the machine for special requirements?
A: Absolutely. We have a professional engineering team that can design and modify the machine to meet your specific needs, such as integrating an automatic stacking system, a different cooling method, or special certifications for your target market.
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