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Help Center80 TPH Iron Ore Wet Ball Mill Package
Product Spotlights
2.Low maintenance cost
3.Low over-grinding rate
4.Full line intelligent monitoring
5.High material utilization
6.Customized grinding fineness
7.Industrial large-scale production support
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1. Product Description
This professional 80 TPH iron ore wet ball mill package is a complete integrated high-capacity wet grinding system customized for large-scale iron ore beneficiation pretreatment, focusing on solving low wet grinding efficiency, unstable particle size gradation and insufficient iron monomer dissociation that restrict gravity separation, magnetic separation and flotation purification efficiency in large iron ore concentrators. Iron ore resources including magnetite, hematite and mixed iron-bearing ore are characterized by high hardness, dense mineral texture, uneven particle embedding and large raw ore throughput demand, requiring professional high-load wet grinding equipment to meet strict beneficiation feed standards. Conventional discrete grinding equipment and low-capacity grinding units fail to sustain long-term 80-ton full-load wet operation, easily causing slurry concentration imbalance, coarse particle residue and excessive fine mud accumulation, resulting in unstable downstream separation indicators, low iron concentrate grade and restricted overall plant production capacity. This 80 TPH iron ore wet ball mill package takes full-set integrated wet grinding configuration, stable rated high throughput and iron ore adaptive wet dissociation as core advantages, specially designed for 80 tons per hour continuous wet fine grinding pretreatment of various hard and soft iron ores for large-scale mineral processing plants. The complete package integrates standardized feeding system, heavy-duty wet ball mill host, matched slurry circulation unit, high-precision closed-circuit classification system and centralized control system, forming an independent one-stop wet grinding pretreatment station. It can be perfectly docked with upstream multi-stage crushing and washing systems and downstream magnetic separation, gravity separation, iron concentrate dewatering and tailings treatment processes. Adopting factory-calibrated high-capacity wet grinding parameters and iron ore targeted medium grading scheme, the full-set package maintains long-term stable 80 TPH continuous wet operation, fully dissociates iron mineral monomers from gangue impurities, and provides reliable high-efficiency, low-fluctuation wet grinding guarantee for large-volume, high-purity and stable iron ore beneficiation production.
2. Working Principle
The 80 TPH iron ore wet ball mill package adopts full-set closed-circuit wet circulating grinding and progressive iron mineral dissociation principle, realizing continuous high-capacity particle size homogenization and full iron monomer liberation dedicated to large-scale iron ore beneficiation processing. Pre-crushed qualified iron ore raw materials and process water are stably and proportionally fed into the heavy-duty wet grinding cylinder through a large-flow constant quantitative feeding system calibrated for 80 TPH rated wet processing capacity. Driven by the high-torque low-fluctuation stable transmission system, the reinforced grinding cylinder operates continuously under full high-load wet working conditions and drives scientifically graded high-strength composite grinding media to generate uniform impact, extrusion and hydraulic shearing force. Adopting iron ore adaptive balanced wet grinding logic, the system performs progressive refined grinding on bulk iron ore particles, effectively breaking tight symbiotic structures between iron minerals and gangue, fully stripping and liberating iron monomers while controlling excessive fine mud generation and slurry quality deterioration. The high-volume wet ore slurry is continuously and stably delivered to the supporting high-precision closed-circuit classification unit for accurate particle size screening and grading. Unqualified coarse particles with undissociated locked iron intergrowths are automatically returned to the wet grinding chamber for cyclic regrinding, while qualified homogeneous fine slurry meeting iron beneficiation standards is stably discharged at rated 80 TPH capacity for subsequent magnetic separation and purification procedures. Through synchronous linkage adjustment of feeding volume, wet grinding speed, liquid-solid ratio and classification parameters, the entire full-set package maintains balanced circulating load, stable slurry concentration and consistent grinding fineness. Finally, high-uniformity, full-liberation and beneficiation-friendly iron ore wet slurry is steadily output, achieving integrated, automatic and high-capacity wet grinding pretreatment for industrial large-scale iron ore beneficiation production lines.
3. Core Features
Stable 80 TPH High-Capacity Wet Operation: Centrally optimized for large iron ore concentrator high-yield production demands, the full-set wet grinding package adopts customized high-power matching and heavy-duty anti-corrosion and wear-resistant structure. It completely solves the capacity bottleneck and operational instability of medium-sized grinding equipment, realizing long-term trouble-free continuous full-load operation at rated 80 tons per hour throughput.
Iron Ore Targeted Full Monomer Liberation: The exclusive balanced wet circulating grinding scheme is tailored for different iron ore characteristics such as magnetite and hematite. It effectively breaks dense iron-gangue symbiotic structures, maximizes iron mineral monomer exposure, significantly improves downstream magnetic separation and gravity separation efficiency, greatly enhances iron concentrate grade and comprehensive resource recovery rate, and minimizes tailings iron loss.
Integrated Full-Set Package & Stable Slurry Quality: The complete wet grinding and classification integrated system forms a self-balanced closed-circuit circulating loop. It strictly controls finished particle size distribution, slurry concentration and fluidity, eliminates feed quality fluctuation and process deviation caused by unbalanced wet grinding, and stabilizes long-term standardized operation of the entire iron ore beneficiation circuit.
Strong Adaptability for Diversified Iron Ores: Equipped with flexibly adjustable wet grinding parameters, liquid-solid ratio and medium grading schemes, the full-set package adapts to various iron ore types, variable ore hardness and diverse gangue compositions. It supports customized grinding fineness to meet different iron beneficiation process requirements, delivering wide applicability for large-scale iron ore processing projects.
High Operational Stability & Low Comprehensive Cost: The optimized anti-wear and anti-corrosion wet grinding structure improves unit ore processing efficiency and energy utilization rate. The integrated one-stop configuration reduces equipment mismatch and on-site debugging costs, lowers vulnerable parts wear and daily maintenance workload, minimizes unplanned shutdown losses, and comprehensively improves the long-term economic benefits of large iron ore beneficiation plants.
4.Technical Specification
| Model | Cylinder RPM (r/min) | Ball Load (t) | Feeding Size (mm) | Discharging Size (mm) | Capacity (t/h) | Motor Model | Power (kW) | Weight (t) |
| MQG600*1800 | 45.5 | 0.5 | ≤ 10 | 0.074-0.5 | 0.2-0.5 | Y160M-6 | 7.5 | 2.5 |
| MQG900*1800 | 38 | 1.8 | ≤ 20 | 0.074-0.6 | 0.8-2 | Y180L-6 | 15 | 5.8 |
| MQG900*3000 | 37.4 | 2.7 | ≤ 20 | 0.074-0.3 | 0.8-3 | Y200L2-6 | 22 | 7.5 |
| MQG1200*2400 | 32 | 4.8 | ≤ 25 | 0.074-0.6 | 1.5-4 | Y225M-6 | 30 | 9.8 |
| MQG1200*4500 | 30 | 5.2 | ≤ 25 | 0.074-0.6 | 1.5-6 | Y280S-6 | 45 | 13.2 |
| MQG1300*4000 | 36 | 5.8 | ≤ 25 | 0.074-0.6 | 2-6 | Y280S-8 | 45 | 14.8 |
| MQG1500*3500 | 28.8 | 8.3 | ≤ 25 | 0.074-0.6 | 3-6 | YR280M-8 | 90 | 17.6 |
| MQG1500*4500 | 28.8 | 10 | ≤ 25 | 0.074-0.4 | 4-8 | JR125-8 | 95 | 22.3 |
| MQG1500*5700 | 28.8 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR126-8 | 110 | 26.7 |
| MQG1500*6400 | 28.8 | 13 | ≤ 25 | 0.074-0.4 | 8-12 | JR127-8 | 130 | 29.2 |
| MQG1830*3600 | 24.5 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR127-8 | 130 | 31.4 |
| MQG1830*5400 | 24.5 | 15 | ≤ 25 | 0.074-0.4 | 5-20 | JR137-8 | 210 | 33.6 |
| MQG1830*6400 | 24.5 | 19 | ≤ 25 | 0.074-0.4 | 6-25 | JR137-8 | 210 | 36.5 |
| MQG1830*7000 | 24.5 | 20 | ≤ 25 | 0.074-0.4 | 8-30 | JR138-8 | 245 | 39.6 |
| MQG2100*3600 | 24.1 | 21 | ≤ 25 | 0.074-0.6 | 8-20 | YR355L1-8 | 210 | 43.2 |
| MQG2100*4500 | 24.57 | 26 | ≤ 25 | 0.074-0.6 | 8-35 | JR138-8 | 280 | 53.6 |
| MQG2200*3600 | 21.8 | 22 | ≤ 25 | 0.074-0.6 | 9-25 | JR138-8 | 245 | 47.8 |
| MQG2200*4500 | 21.4 | 27 | ≤ 25 | 0.074-0.6 | 10-30 | JR138-8 | 280 | 54.7 |
| MQG2200*7500 | 21.8 | 35 | ≤ 25 | 0.074-0.6 | 10-40 | JR158-8 | 380 | 68.4 |
| MQG2200*9000 | 21.4 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 76.5 |
| MQG2400*3600 | 21.26 | 26 | ≤ 25 | 0.074-0.6 | 10-40 | JR138-8 | 280 | 63.8 |
| MQG2400*7000 | 21.8 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 82.4 |
| MQG2400*8000 | 21.8 | 42 | ≤ 25 | 0.074-0.6 | 13-50 | JR630-8 | 560 | 85.7 |
| MQG2400*10000 | 21 | 65 | ≤ 25 | 0.074-0.6 | 15-60 | YR560-8 | 710 | 88.6 |
| MQG2600*8000 | 19.6 | 52 | ≤ 25 | 0.074-0.6 | 16-70 | JR1512-8 | 630 | 97.8 |
| MQG2700*3600 | 21.4 | 39 | ≤ 25 | 0.074-0.4 | 13-75 | JR158-8 | 380 | 86.8 |
| MQG2700*4500 | 21.4 | 43 | ≤ 25 | 0.074-0.4 | 13-90 | JR1510-8 | 475 | 91.8 |
| MQG3000*5400 | 19 | 58 | ≤ 25 | 0.074-0.6 | - | TDMK-30 | 630 | 119.7 |
| MQG3000*9000 | 18.3 | 78 | ≤ 25 | 0.074-0.4 | 20-90 | YR1000-8/1180 | 1000 | 152.4 |
| MQG3000*11000 | 18 | 100 | ≤ 25 | 0.074-0.6 | 30-90 | YR6306-8 | 1120 | 166.7 |
| MQG3200*3600 | 18.6 | 56.5 | ≤ 25 | 0.074-0.6 | 20-80 | YR6302-8 | 630 | 127.4 |
| MQG3200*4500 | 18.6 | 65 | ≤ 25 | 0.074-0.6 | 20-90 | YR6302-8 | 800 | 138.6 |
| MQG3200*5400 | 18 | 72 | ≤ 25 | 0.074-0.6 | 30-100 | YR1000-8 | 1000 | 146.7 |
| MQG3200*9000 | 18 | 85 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 168.6 |
| MQG3600*4500 | 18 | 86 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 158.7 |
| MQG3600*6000 | 18 | 117 | ≤ 25 | 0.074-0.6 | 45-180 | - | 14000 | 195.6 |
| MQG4000*6000 | 16.9 | 145 | ≤ 25 | 0.074-0.6 | 60-230 | - | 1800 | 221.7 |
| MQG4500*6000 | 15.6 | 180 | ≤ 25 | 0.074-0.6 | 80-300 | - | 2300 | 269.6 |
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