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ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm

ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm photo-1
ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm photo-2
ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm photo-3
ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm photo-4
ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm photo-5

Product Spotlights

Wuxi Hengzhihui supplies high-quality ERW welded steel tubes in carbon steel grades, compliant with ASTM A178, ASME SA178, EN, DIN, and GB standards. Engineered for industrial equipment, heat transfer systems, automotive components, mechanical applications, and OEM projects. Available in outside diameter range from 6mm to 256mm in carbon steel and stainless steel options. Our welded tubes provide cost-effective solutions with stable quality, accurate dimensions, and reliable weld integrity.
Negotiable MOQ: 1 Metric Ton (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Type:
Welded
Warranty:
1Y
Technique:
ERW
Payment & Shipping
Payment Methods:
Port of Shipment:
Shanghai
Delivery Detail:
30 days
Type Welded
Warranty 1Y
Technique ERW
Surface Treatment Polished
Usage Pipeline Transport, Boiler Pipe, Hydraulic/Automobile Pipe, Oil/Gas Drilling, Food/Beverage/Dairy Products, Machinery Industry, Chemical Industry, Mining, Construction & Decoration, Special Purpose, Other
Material Carbon Steel
After-sales Service Y
Section Shape Square
Transport Package Hexagonal or square bundles
Specification 6~256MM
Trademark N/A
Origin CHINA

ERW Welded Steel Tubes — ASTM A178 / EN / GB for Heat Exchangers, Automotive & Mechanical Applications | OD 6-256mm

Wuxi Hengzhihui supplies high-quality ERW welded steel tubes in carbon steel grades, compliant with ASTM A178, ASME SA178, EN, DIN, and GB standards. Engineered for industrial equipment, heat transfer systems, automotive components, mechanical applications, and OEM projects. Available in outside diameter range from 6mm to 256mm in carbon steel and stainless steel options. Our welded tubes provide cost-effective solutions with stable quality, accurate dimensions, and reliable weld integrity. EN 10204 Type 3.1 certification and customized processing services supported.

What are Welded Steel Tubes?

Welded steel tubes are manufactured by forming steel strip or plate into a tubular shape and joining the edges through welding processes. The most common method is ERW (Electric Resistance Welding) , where high-frequency current generates heat at the strip edges, which are then pressed together to form a continuous weld seam.

Key Advantages of Welded Tubes:

  • ✅ Cost-Effective — Lower manufacturing cost compared to seamless tubes

  • ✅ Flexible Production — Easier to produce in large volumes

  • ✅ Good Dimensional Control — Consistent OD and wall thickness

  • ✅ Wide Size Range — Suitable for various industrial applications

  • ✅ Uniform Wall Thickness — No eccentricity issues

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Key Specifications

Parameter Range / Details
Outside Diameter 6mm – 256mm (custom sizes available)
Wall Thickness 0.5mm – 16mm (depending on OD and standard)
Manufacturing Process ERW — Electric Resistance Welding (High Frequency)
Standard ASTM A178, ASME SA178, EN, DIN, GB
Surface Condition Black / Pickled / Galvanized / Oiled
Length Random length (5-12m) or fixed length as per order
End Finish Plain ends / Beveled ends / Chamfered
Testing Methods Hydrostatic Test, Eddy Current Test (ECT), Tensile Test, Hardness Test, Weld Appearance Inspection
Documentation Mill Test Certificate, EN 10204 Type 3.1, Inspection Report, Weld Test Report

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Available Standards & Grades

Standard Grade Material Type Primary Application
ASTM A178 / ASME SA178 Grade A (Low Carbon) Carbon Steel Boilers, heat exchangers, condensers
ASTM A178 / ASME SA178 Grade C (Medium Carbon) Carbon Steel Higher strength thermal applications
EN 10219 (Structural) S235, S275, S355 Carbon Steel Construction, industrial structures
EN 10217 (Pressure) P235, P265 Carbon Steel Pressure equipment, pipelines
GB/T 3091 (Fluid Pipe) Q235, Q345 Carbon Steel Fluid transport, structural applications
GB/T 13793 (Welded Tube) Q235, Q345, 20# Carbon Steel Mechanical structures, general engineering

Product Categories by Application

Product Type Standard Grade Typical End Use
Welded Boiler Tube ASTM A178 / ASME SA178 Grade A / Grade C Boilers, heat exchangers, condensers, heat transfer equipment
Structural Welded Tube EN 10219 / GB/T 3091 S235, S275, Q235, Q345 Industrial structures, construction, machinery frames
Fluid Transport Tube GB/T 3091 / EN 10217 Q235, P235 Water, gas, oil pipelines, fluid systems
Welded Precision Tube Customized Q235, 20# Automotive components, furniture structures, mechanical parts
Mechanical Welded Tube GB/T 13793 Q235, Q345 Equipment manufacturing, mechanical components

ERW Tube Manufacturing Process

Process Step Description
1. Uncoiling & Leveling Steel strip is uncoiled and leveled to prepare for forming
2. Edge Milling Strip edges are milled to ensure clean, precise welding surfaces
3. Forming Continuous roll forming gradually shapes the strip into a tubular shape
4. High-Frequency Welding High-frequency current heats the strip edges; pressure fuses them into a continuous weld
5. Sizing & Straightening Tube is sized to precise OD and straightened
6. Cutting Cut to required length
7. Weld Seam Annealing Optional heat treatment to relieve weld stress
8. Testing & Inspection Hydrostatic, ECT, dimensional, and visual inspection
9. Finishing Surface treatment, end finishing, packaging

ASTM A178 Welded Boiler Tubes

Parameter Details
Standard ASTM A178 / ASME SA178 — Seamless and Welded Carbon Steel Boiler Tubes
Grades Grade A (Low Carbon) — General boiler and heat exchanger applications

Grade C (Medium Carbon) — Higher strength requirements
OD Range 1/2" – 5" (12.7mm – 127mm)
Manufacturing ERW with full weld penetration
Applications Boilers, heat exchangers, condensers, heat transfer equipment
Key Requirements Chemical composition, tensile strength, flattening test, flaring test, hydrostatic or NDT

Welded vs Seamless Comparison

Feature Welded Tubes Seamless Tubes
Cost Lower — Economical for large volumes Higher — More expensive
Pressure Rating Good for medium pressure Excellent for high pressure
Production Flexibility Flexible, quick lead times Longer production lead times
Size Availability Wide range, up to large diameters Limited by billet size
Wall Thickness Uniformity Consistent, no eccentricity Potential eccentricity
Weld Seam Yes — requires inspection No — uniform structure
Best Applications General industrial, heat transfer, structures, automotive High pressure, critical safety, extreme conditions

We supply BOTH seamless and welded tubes. Contact us to help you choose the right solution.

Quality Control Inspection

Inspection Type Method Purpose
Weld Appearance Inspection Visual inspection Verify weld seam uniformity, surface quality
Hydrostatic Testing Pressure test equipment Verify leak-tightness and pressure resistance
Eddy Current Testing (ECT) NDT Detect weld seam and surface defects
Tensile Testing Universal testing machine Confirm yield strength, tensile strength
Hardness Testing Rockwell / Brinell tester Verify hardness within specification range
Flattening Test Hydraulic press Assess weld strength and ductility
Flaring Test Hydraulic press Assess weld integrity under expansion
Dimensional Inspection Micrometer, caliper, gauge Verify OD, WT, length, straightness

Application Industries

Industry Typical Equipment Recommended Grades
Heat Exchanger Industry Condensers, thermal systems, cooling equipment ASTM A178 Grade A/C
Automotive Industry Structural components, exhaust systems, mechanical parts Q235, EN S235, 20#
Industrial Equipment Frames, supports, machinery components Q235, Q345, S275
Construction Industry Scaffolding, structures, engineering projects Q235, S235, S275
Fluid Transport Water pipelines, gas pipelines, oil systems GB/T 3091, EN 10217
Furniture & General Engineering Frames, stands, mechanical assemblies Q235, 20#

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Manufacturing Capability

Capability Description
Welding Process ERW — High-frequency welding (HFW)
Tube Processing Cutting, straightening, surface treatment, end finishing
Surface Treatment Black (as-welded), Pickled, Galvanized, Oiled
Heat Treatment Weld seam annealing upon request
Customized Processing Drilling, bending, painting, threading upon request
OEM Support Custom sizes, grades, and packaging options available

Why Choose Hengzhihui Welded Tubes?

Advantage Description
Complete Tube Solution Provider We supply seamless tubes, welded tubes, and precision tubes — covering all your tube needs
International Standard Capability Supporting ASTM, ASME, EN, DIN, and GB specifications
Flexible Manufacturing Network Supporting small orders, OEM projects, and customized requirements
Professional Quality Management Full inspection with weld integrity verification
Global Export Experience Technical communication, documentation, and logistics support
Competitive Pricing Optimized supply chain for cost-effective welded tube solutions

Technical Data Table — Quick Reference

Product Standard Grade Primary Application
Welded Boiler Tube ASTM A178 Grade A / Grade C Boilers, Heat Exchangers, Condensers
Structural Welded Tube EN 10219 S235, S275, S355 Construction, Industrial Structures
Fluid Transport Tube GB/T 3091 Q235, Q345 Water, Gas, Oil Pipelines
Mechanical Welded Tube GB/T 13793 Q235, Q345 Equipment Manufacturing, Machinery
Pressure Welded Tube EN 10217 P235, P265 Pressure Equipment, Fluid Systems

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FAQ

Question Answer
What welded tubes does Hengzhihui supply? We supply ERW welded tubes, ASTM A178 welded boiler tubes, EN/GB structural and fluid tubes, and customized welded precision tubes.
What is the difference between seamless and welded tubes? Seamless tubes have no weld seam and are preferred for high pressure and critical applications. Welded tubes provide more cost-effective solutions for general industrial uses.
What is your tube size range for welded tubes? Our welded tube capability covers OD 6mm to 256mm.
Can you provide ASTM A178 welded tubes? Yes. We supply ASTM A178 Grade A and Grade C welded boiler tubes for heat exchanger and boiler applications.
Do you offer galvanized surface treatment? Yes. Galvanized, pickled, oiled, and black surface finishes are available upon request.
Can you provide customized welded tubes? Yes. We support customized dimensions, grades, surface treatments, and project-specific requirements.
What documentation do you provide? Mill Test Certificate, EN 10204 Type 3.1, Inspection Report, and Weld Test Report.

Send Inquiry

To receive a tailored quotation for your welded tube project, please provide:

  1. Standard and grade (e.g., ASTM A178 Grade A / EN 10219 S235 / GB/T 3091 Q235)

  2. Outside diameter and wall thickness

  3. Total quantity (pieces or metric tons)

  4. Required length and end finish (plain / beveled)

  5. Surface treatment requirement (black / pickled / galvanized / oiled)

  6. Application and any special processing requirements

📩 Click "Send Inquiry" or contact us directly with your specifications — we will respond within 24 hours.

📧 Email: yjhtrade@gmail.com

📞 WhatsApp: +86 15106174543
🌐 Website: /

Contact Person: Alice Yuan



Product Tags: Welded Steel Tubes , ERW Welded Steel Tubes , Weld carbon steel tube

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Gold Verified Supplier
1Yr
Verified Business License
Business Type
Trading Company
Year Established
2021
Factory Size
50,000-100,000 square meters
Annual Export Value
Below US$1 Million