Contact Platform Support
Help CenterCustom Industrial Dust Filter Element for Welding Fume Extraction, 0.3 Micron Efficiency, Aluminum Frame, 200°C Heat Resistant
Product Spotlights
Related Products
-
Custom Industrial Dust Filter Element for Pharmaceutical Cleanrooms, 0.2 Micron HEPA Equivalent, 99.97% Efficiency, 304 Stainless SteelUS$ 0.8 - 1MOQ: 1 Unit -
Custom Industrial Dust Filter Element With 304 Stainless Steel Mesh, 0.5 Micron Rating, 250°C Max Temp, for Heavy-duty Dust CollectionUS$ 0.8 - 1MOQ: 1 Unit
-
Custom Industrial Dust Filter Element, 220V Automatic Pulse-jet Cleaning, 10-inch Outer Diameter, 20-inch Length, Polyester MediaUS$ 0.8 - 1MOQ: 1 Unit
-
4-Inch Inlet, Replaceable Media, 95% Efficiency Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Pharmaceutical Cleanroom, ISO Class 8, Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
As a trusted manufacturer established in 1998, Anping County Boli Hardware Wiremesh Products Factory brings over two decades of expertise in producing high-performance filtration solutions. Our Custom Industrial Dust Filter Element for Welding Fume Extraction is engineered to meet the rigorous demands of modern welding environments, offering 0.3 micron filtration efficiency and a robust aluminum frame that withstands continuous operation at 200°C. This filter element is designed to capture ultrafine welding fumes, ensuring cleaner air for your workers and longer equipment life.
Our commitment to quality and customization allows us to serve clients across North America, Europe, Asia, and beyond. With an annual export value of US$5–10 million, we have supplied thousands of industrial filters tailored to specific duct sizes, airflow requirements, and operating conditions. The following details explain why this product is the preferred choice for welding fume extraction systems.
Key Features & Technical Specifications
- High Filtration Efficiency (0.3 Micron): The pleated filter media achieves 99.9% efficiency at 0.3 micron particle size, effectively trapping welding smoke, metal oxides, and fine dust particles that can cause respiratory issues.
- Aluminum Frame Construction: Lightweight yet durable aluminum frame resists corrosion and deformation, providing structural integrity even under high-temperature exposure. The frame is also recyclable, supporting sustainable manufacturing.
- 200°C Heat Resistance: Designed for continuous operation up to 200°C, this filter element can handle the hot exhaust from MIG, TIG, and stick welding processes without degrading the media or seal.
- Customizable Dimensions: Outer diameter, inner diameter, and length can be tailored to fit any brand of welding fume extractor or dust collector. We also offer custom gasket types and end cap configurations.
- Low Pressure Drop: Optimized pleat geometry minimizes airflow resistance, reducing energy consumption of your extraction system while maintaining high capture velocity.
- Wide Application Compatibility: Suitable for robotic welding cells, manual welding stations, plasma cutting, laser cutting, and general industrial dust collection.
| Parameter | Specification |
|---|---|
| Filter Media | High-temperature resistant synthetic fiber (polyester blend with PTFE coating optional) |
| Frame Material | Aluminum alloy (6061 grade) |
| Filtration Efficiency | ≥99.9% for 0.3 micron particles (tested per EN 1822) |
| Maximum Operating Temperature | 200°C (392°F) continuous / 230°C peak |
| Dimensions (Standard) | OD 200–350 mm, ID 100–200 mm, Length 500–1000 mm (customizable) |
| End Caps | Metal (aluminum or galvanized steel) – open or closed options |
| Gasket Material | Silicone or high-temperature rubber (available upon request) |
Benefits for Your Welding Operation
- Health & Safety Compliance: By capturing 0.3 micron particles, this filter helps meet OSHA and local air quality standards for welding fume exposure, protecting your workforce from hazardous metal fumes.
- Extended Equipment Life: The aluminum frame resists rust and thermal fatigue, while the media maintains structural integrity even after repeated thermal cycling. This reduces replacement frequency and downtime.
- Energy Savings: Lower pressure drop means your extraction fan motor consumes less electricity, translating to reduced operating costs over the filter's lifespan.
- Easy Installation & Maintenance: The cartridge design fits standard filter housings; quick-release clamps and handles are optional. Pulse-jet cleaning compatibility is available for self-cleaning systems.
- Environmentally Friendly: Aluminum frame is 100% recyclable. We also offer filter media disposal or recycling services in select regions.
Trust & Reliability
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a reliable partner for industrial filtration worldwide. Our factory is located in Hengshui, Hebei – a major manufacturing hub for wire mesh and filtration products. With an annual export value of US$5–10 million, we ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring fast and cost-effective logistics to over 50 countries.
We understand that every welding environment is unique. That's why we offer free consultation on filter design, including custom media grades, frame coatings, and gasket materials. Our quality control team tests each filter element for pressure drop, efficiency, and thermal resistance before shipment.
Don't compromise on air quality or operational efficiency. Contact us today to discuss your requirements and receive a customized quote. Experience the durability and performance of a filter element built by a manufacturer with decades of expertise.
Frequently Asked Questions (FAQ)
Q1: Can you customize the filter dimensions to fit my existing welding fume extractor?
A: Yes, we offer full customization of outer diameter, inner diameter, length, and end cap style. Simply provide your current filter dimensions or housing drawing, and we will produce a perfect fit.
Q2: What is the maximum temperature this filter can handle during short spikes?
A: The continuous operating temperature is 200°C, with short-term spikes up to 230°C (for less than 30 minutes). Extended exposure above 200°C may reduce filter life; we recommend consulting our engineering team for extreme conditions.
Q3: Is this filter suitable for oil mist or sticky smoke?
A: Standard media is designed for dry welding fumes. For oil mist or sticky particles, we can apply an oleophobic coating or recommend a different media type. Please specify your application when ordering.
Q4: How often should I replace the filter element?
A: Replacement frequency depends on loading rate, cleaning method, and operating hours. Typically, a well-maintained filter lasts 6–12 months in heavy welding environments. We recommend monitoring differential pressure – replace when it reaches 2–3 times the initial value.
Q5: Does the aluminum frame affect the filter's weight?
A: Aluminum is much lighter than steel, reducing overall weight by about 40% compared to steel-frame filters. This makes handling and installation easier, especially for large cartridges.
Q6: Can this filter be used in pulse-jet cleaning systems?
A: Yes, the media and frame are designed to withstand reverse pulse cleaning. We can also add a blowpipe adapter or Venturi fitting upon request. Ensure your cleaning pressure does not exceed 8 bar (116 psi).
Q7: What certifications or quality standards do you follow?
A: Our production processes are compliant with ISO 9001 quality management system (internal controls). Each filter is tested for air flow, pressure drop, and burst strength. We can provide test reports upon request. Specific certifications (e.g., CE, UL) are available for custom orders – please inquire.
Q8: Do you offer samples for testing before bulk order?
A: Yes, we provide sample filters (usually 1–2 pieces) at a reasonable cost. Shipping charges apply, but the sample cost is deductible from the first bulk order. Contact us for details.
Send Inquiry to This Supplier
You May Also Like
-
Standard Compliant, 100% Factory Tested, Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Welding Fume Extraction, 0.3 Micron HEPA, Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Industrial Grade, 1000 CFM Airflow, 150 PSI Rated Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Heavy Duty, 5 Micron, 300 PSI, Flange Clamp Mount Polyester Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Oil-Water Separator, 10 Micron, 200°C Max Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
304 Stainless Steel Flange, 0.5 Micron Filtration, 350°C Heat Resistant Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
1-Year Warranty, Mill Test Report Included, Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Automatic Drain, 3/4" NPT Connection, 60 SCFM Polyester Flange-Clamp Air FilterUS$ 0.8 - 1MOQ: 1 Unit
-
Industrial Polyester Flange-clamp Air Filter, 100% Polyester Media, 150°F Max Temperature, 1-year Warranty IncludedUS$ 0.8 - 1MOQ: 1 Unit
-
Polyester Flange-clamp Air Filter, 30% Pre-filter Efficiency, 2-year Warranty, Mill Test Report Available for Media ComplianceUS$ 0.8 - 1MOQ: 1 Unit
