Dust Collector Filter Cartridge for Welding Fume Extraction With 1 Micron Efficiency
Product Spotlights
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of filtration solutions for industrial environments. Our Dust Collector Filter Cartridge for Welding Fume Extraction with 1 Micron Efficiency is engineered to capture fine particulate and smoke generated during welding processes, ensuring cleaner air and compliance with workplace safety standards. With annual export values exceeding US$5 million and shipments to over 15 global markets, we deliver reliable products backed by decades of manufacturing expertise.
Key Features & Technical Specifications
- High Filtration Efficiency: 1 micron rating captures up to 99.9% of airborne particles, including welding fumes, metal oxides, and fine dust.
- Optimized Pleat Design: Deep pleated media increases surface area, reducing air resistance and extending filter life.
- Durable Construction: Heavy-duty galvanized steel end caps and polyurethane gaskets ensure leak-proof sealing and long-term performance.
- Easy Maintenance: Self-cleaning pulse-jet compatible design allows for efficient dust release and lower operational costs.
- Wide Application: Suitable for welding stations, plasma cutting, laser cutting, and general industrial dust collection systems.
- Customizable Options: Length, diameter, gasket material, and media type can be tailored to match your existing equipment.
| Parameter | Specification |
|---|---|
| Filtration Efficiency | ≥99.9% at 1 micron (tested per ISO 12103-1) |
| Filter Media | Pleated polyester/cellulose blend with optional PTFE membrane |
| Standard Dimensions | OD: 6" (152mm), ID: 2.5" (64mm), Length: 24" (610mm) – other sizes available |
| Maximum Operating Temperature | Continuous: 200°F (93°C), Peak: 250°F (121°C) – high-temp option on request |
| Gasket Material | Polyurethane (standard), silicone or rubber available |
| Application | Welding fume extraction, metalworking, chemical processing, powder handling |
Benefits to Your Operation
- Improved Air Quality: Reduces harmful welding fumes, protecting worker health and meeting OSHA/EPA standards.
- Lower Operating Costs: Longer filter life and less frequent replacement compared to standard bag filters.
- Energy Efficiency: Lower pressure drop means less energy consumption by your dust collector fan.
- Minimal Downtime: Pulse-jet cleaning compatibility allows continuous operation without stopping production.
- Versatile Integration: Fits most major brands of dust collectors (Donaldson, Camfil, Nederman, etc.) with optional adapters.
- Global Support: Fast shipping from Tianjin, Qingdao, Shanghai, and Foshan ports; consistent quality across batches.
Manufactured in our Hebei facility with over 25 years of experience, each filter cartridge undergoes rigorous testing for dimensional accuracy, filtration efficiency, and burst strength. Our annual export volume of US$5–10 million reflects the trust of clients in North America, Europe, Southeast Asia, and beyond. Whether you need a single replacement or bulk order for a large facility, we offer competitive pricing without compromising on quality.
Contact us today for a quote or technical consultation. We can provide samples, custom dimensions, and fast delivery to keep your operations running smoothly.
Frequently Asked Questions
-
Q: What is the difference between this cartridge and a standard bag filter?
A: Our cartridge uses pleated media which provides up to 3–5 times more surface area than a bag filter of the same size, resulting in higher efficiency and lower pressure drop. -
Q: Can this filter be used in a pulse-jet cleaning system?
A: Yes, the cartridge is designed for pulse-jet cleaning. The rigid construction and polyurethane gasket ensure the filter maintains its shape and seal during reverse air pulses. -
Q: How often should I replace the filter cartridge?
A: Replacement frequency depends on dust load, operating hours, and cleaning efficiency. Typically, a cartridge lasts 1–2 years in welding fume applications. We recommend monitoring pressure drop across the filter. -
Q: Do you offer custom sizes for non-standard dust collectors?
A: Absolutely. We can produce cartridges with custom outer diameter, inner diameter, length, and gasket type. Please provide your equipment specifications for a tailored solution. -
Q: Is the filter media washable or reusable?
A: Our standard media is not washable; it is intended for disposable use. However, we offer a reusable version with a PTFE membrane that can be cleaned with compressed air. -
Q: What is the minimum order quantity (MOQ)?
A: For standard sizes, MOQ is 10 pieces. For custom orders, MOQ may be higher. We also offer trial samples for first-time buyers. -
Q: Can you provide test reports for filtration efficiency?
A: Yes, we can provide test reports based on ISO 12103-1 and customer-specific test criteria upon request. -
Q: How long does shipping take to North America?
A: From our port (Tianjin or Qingdao), standard sea freight takes 25–35 days. Express shipping (DHL/FedEx) is available for small quantities.
Anping County Boli Hardware Wiremesh Products Factory – Your reliable partner for industrial filtration since 1998. With US$5–10 million annual exports and a global customer base, we are committed to delivering quality and value.
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