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Hengshui City Yike Composite Materials Co., Ltd., established in 2009, is a professional manufacturer of FRP composite products. Our Multi-Nozzle Design FRP Neutralization Reactor Tank is specifically engineered for efficient and reliable neutralization of acidic or alkaline wastewater in industrial treatment stations. With over 15 years of experience and an annual export value of US$1.5-2.5 million, we deliver high-quality tanks that combine corrosion resistance, structural strength, and optimized chemical reaction performance.
This reactor tank features a unique multi-nozzle design that ensures uniform distribution of neutralizing agents, maximizing contact efficiency and reducing reaction time. The FRP construction offers exceptional durability in harsh chemical environments, making it ideal for use in industries such as electroplating, chemical processing, mining, and pharmaceutical manufacturing. Below we present the key features and specifications of this product.
Key Features & Benefits
- Multi-Nozzle Injection System: Multiple nozzles are strategically placed to disperse neutralizing agents (e.g., NaOH, Ca(OH)₂, or H₂SO₄) evenly across the tank cross-section, eliminating dead zones and ensuring complete reaction.
- Superior Corrosion Resistance: The FRP laminate is resistant to a wide range of chemicals, including acids, alkalis, and salts, with a service life exceeding 15 years under normal operating conditions.
- Lightweight yet Strong: FRP is approximately 1/4 the weight of steel, reducing structural support requirements and installation costs. The tank can be fabricated with a high strength-to-weight ratio to withstand internal pressure fluctuations.
- Customizable Design: Tank dimensions, nozzle configuration, inlet/outlet orientations, and ancillary equipment (e.g., agitators, pH sensors, sampling ports) can be tailored to your specific process requirements.
- Low Maintenance: The smooth gel coat surface prevents scaling and fouling, and the material is non-conductive, eliminating galvanic corrosion issues.
- Environmental Compliance: Helps achieve discharge pH standards (e.g., pH 6-9) efficiently, reducing the risk of regulatory penalties.
Technical Specifications (Typical Range)
| Parameter | Value / Options |
|---|---|
| Capacity (Working Volume) | 500 L – 50,000 L (customizable) |
| Working Pressure | Atmospheric or up to 0.3 MPa (on request) |
| Operating Temperature | -20 °C to +80 °C (higher with special resin) |
| Wall Thickness | 6 mm – 20 mm (based on size and design) |
| Nozzle Quantity | 2 – 8 (configurable) |
| Nozzle Size | DN50 – DN300 (or custom) |
| Resin Type | Orthophthalic, Isophthalic, Vinyl Ester (optional) |
| Reinforcement | E-glass / C-glass fiber (woven roving, chopped strand mat) |
Why Choose Our FRP Neutralization Reactor Tank?
The multi-nozzle design is a result of our engineering team’s deep understanding of fluid dynamics and chemical reaction kinetics. By optimizing the location and angle of each nozzle, we achieve a high degree of mixing with minimal energy consumption. Customers have reported a reduction in chemical usage by up to 15% compared to traditional single-point injection systems. Additionally, the modular construction allows for easy transportation and on-site assembly, even in confined spaces.
We serve a diverse global market, including North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our tanks are shipped from Tianjin and Shanghai ports, with lead times typically 30–45 days depending on complexity. All products undergo rigorous quality control, including hydraulic pressure tests and chemical resistance checks, before leaving the factory.
Company Credentials:
- Established in 2009 with over 15 years of FRP manufacturing expertise.
- Annual export value between US$1.5 million and US$2.5 million.
- Wide market coverage: Domestic China and overseas markets across 6 continents.
- Located in Hengshui, Hebei – a major composite materials production base in China.
- Experienced engineering team available for technical support and customization.
We are committed to providing reliable, cost-effective solutions for your wastewater treatment needs. Contact us today for a detailed quotation and technical proposal tailored to your specific project.
Frequently Asked Questions (FAQ)
1. What is the typical lifespan of an FRP neutralization reactor tank?
Under normal operating conditions (temperature within range, chemical exposure as designed), the service life typically exceeds 15 years. Periodic inspection and maintenance can further extend it.
2. Can the tank be used for both acidic and alkaline neutralization?
Yes, the FRP material is resistant to a wide pH range (pH 1–14). However, the resin selection should be matched to the specific chemicals. We recommend providing a detailed chemical composition for optimal resin choice.
3. How are the nozzles arranged? Can I add more later?
The standard design includes 2–8 nozzles arranged in a radial or grid pattern. Additional nozzles can be added during manufacturing; retrofitting is possible but may require factory modification. We advise finalizing the nozzle configuration at the order stage.
4. Is the tank suitable for outdoor installation?
Yes, the FRP material is UV-resistant if a gel coat with UV stabilizers is used. We can also provide a protective coating for harsh outdoor environments. Internal insulation is available upon request.
5. What are the installation requirements?
The tank can be installed on a concrete foundation or steel support frame. No special tools are required; the lightweight design allows for handling with a crane or forklift. We provide a detailed installation manual and can offer on-site guidance if needed.
6. Do you provide agitators or mixing systems?
The multi-nozzle system itself provides effective mixing. However, if additional agitation is required for high-viscosity fluids or solid suspensions, we can integrate top-mounted or side-entry agitators. Please specify your process conditions.
7. What is the minimum order quantity (MOQ)?
Our standard MOQ is 1 unit. For custom designs, a small batch size (2–3 units) may be required to optimize production. We are flexible for prototype orders.
8. How do you ensure the tank meets our required standards?
We follow established FRP fabrication standards (e.g., ASTM D4097, GB/T 21492) and perform internal quality checks. Final product is tested for pressure, leak tightness, and dimensional accuracy. Third-party inspection is welcomed at additional cost.
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