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Home > Manufacturing & Processing Machinery > Mould > Plastic Mould > IATF 16949 Certified Mold for Robot Vacuum Roller, PC+ABS, 1.5mm Wall Thickness, 20s Cycle Time, Robotic Part Handling
IATF 16949 Certified Mold for Robot Vacuum Roller, PC+ABS, 1.5mm Wall Thickness, 20s Cycle Time, Robotic Part Handling
Product Spotlights
IATF 16949 certified precision mold for robot vacuum roller. PC+ABS, 1.5mm wall thickness, 20s cycle time. Integrated robotic part handling for automated production. Conformal cooling, hot runner, multi-cavity options. Factory-direct from 1,000-3,000 sqm facility, 51-100 skilled employees, global shipping. Customizable design with fast lead time (30-45 days).
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Certification:
Other, IATF 16949
Application:
Other, Robot Vacuum Roller
mold_type:
Injection Mold
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
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Certification
Other, IATF 16949
Application
Other, Robot Vacuum Roller
mold_type
Injection Mold
material_compatibility
PC+ABS
wall_thickness
1.5mm
cycle_time
20 seconds
part_handling
Robotic Part Handling
cavity_count
Customizable
Changzhou Hongxinyutai Precision Mold Co., Ltd. (established 2017, factory size 1,000-3,000 sqm, 51-100 employees) specializes in precision injection molds for the automotive and appliance sectors. Our IATF 16949 certified mold for robot vacuum roller is engineered from high-strength PC+ABS, with a precisely controlled 1.5mm wall thickness and an optimized 20s cycle time. Integrated robotic part handling ensures consistent quality and reduced labor costs, making this mold ideal for high-volume production of vacuum roller components.
The mold is manufactured under stringent IATF 16949 quality management systems, guaranteeing repeatability and long-term reliability. Below is a detailed breakdown of its technical specifications and advantages.
| Parameter | Value / Detail |
| Mold Material | High-grade steel (e.g., P20, H13, or 1.2343) – optional per customer requirement |
| Product Material | PC+ABS (custom blend available upon request) |
| Wall Thickness | 1.5 mm (±0.03 mm tolerance) |
| Cycle Time | 20 seconds (optimized for hot runner system) |
| Part Handling | Robotic arm integration (Yaskawa, Fanuc, or equivalent) |
| Cooling System | Conformal cooling channels for uniform temperature control |
| Cavity Count | 1, 2, 4, 8 cavities – customizable |
| Ejection System | Hydraulic or mechanical – based on part geometry |
Key Features & Benefits
- IATF 16949 Quality Assurance – Every mold is designed, manufactured, and tested under the strict automotive quality standard. This ensures traceability, consistent output, and minimal downtime.
- PC+ABS Material Expertise – The mold is optimized for PC+ABS, a durable and impact-resistant blend commonly used in home appliance components. We also support alternative materials (ABS, PP, PA6, etc.) upon request.
- 1.5mm Wall Thickness Precision – Achieving uniform wall thickness reduces warpage and ensures dimensional accuracy. Our advanced simulation software (Moldflow) validates the filling pattern before steel cutting.
- 20-Second Cycle Time – Fast cycling increases productivity. Combined with a hot runner system and efficient cooling, the mold can produce up to 180 parts per hour (single cavity).
- Robotic Part Handling – The mold is designed with precise ejector pin layout and gripper-friendly surfaces, allowing seamless integration with 6-axis robots for automated removal, inspection, and packaging.
- Customizable Cavity & Hot Runner – We offer single-cavity for prototyping or multi-cavity (2/4/8) for mass production. Optional hot runner controllers and sequential valve gates are available.
- Conformal Cooling Channels – Machined via 3D printing or CNC, these channels reduce cycle time by up to 30% and improve part quality by minimizing thermal gradients.
- Global Shipping & Support – Ship from Jiangsu, Shanghai, or Shenzhen ports. Our after-sales team provides installation guidance, mold trials, and maintenance training.
Technical Advantages
The mold incorporates several advanced design elements:
- Floating core pins and sliding actions for complex roller contours.
- Hardened inserts (HRC 48-52) for high-wear areas, extending mold life beyond 500,000 cycles.
- Self-lubricating guide bushings for smooth operation.
- Integrated temperature sensors for real-time process monitoring.
Application Fields
This mold is specifically designed for manufacturing the main roller component of robotic vacuum cleaners. However, it can also be adapted for other cylindrical or tubular parts in automotive interiors, medical devices, or consumer electronics with minor adjustments.
Customer Benefits
- Reduced scrap rate due to precise control of shrinkage and warpage.
- Lower labor costs thanks to robotic handling – one operator can oversee multiple molds.
- Shorter time-to-market: typical lead time is 30-45 business days, including mold design, manufacturing, and first trial.
- Comprehensive documentation: mold design drawings, BOM, maintenance manual, and material certifications.
Trust & Credibility
Since 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has served over 200 customers across North America, South America, Europe, and Asia. Our factory covers 1,000-3,000 sqm with 4 CNC machining centers, 2 EDM machines, and 2 injection molding machines for trial runs. With 51-100 skilled professionals, we maintain a 95% on-time delivery rate and a customer satisfaction score of 8.9/10. We invite you to contact us for a free mold design review or a quotation. Our team is ready to support your project from concept to mass production.
Frequently Asked Questions
-
What is the expected mold lifespan for this product?
With proper maintenance, the mold can produce over 500,000 shots before requiring insert replacement. The hardened steel core and cavity ensure long-term durability. -
Can the cycle time be further reduced?
Yes, by optimizing the cooling system (e.g., adding conformal cooling) or using a higher-performance hot runner, cycle times can be lowered to 18 seconds. We will simulate your specific material to find the best balance. -
Do you provide mold samples for evaluation?
Absolutely. We can produce 5-10 prototype parts using the actual mold steel for dimensional and functional verification. Sample shipping is at your cost. -
What types of robotic arms are compatible?
The mold is designed to work with common 6-axis robots from Fanuc, Yaskawa, ABB, and Kuka. We can provide interfacing brackets and IO signals upon request. -
Is the mold suitable for PP or ABS only?
While optimized for PC+ABS, the mold can also run ABS, PP, and other injection-grade thermoplastics. Cooling and ejection parameters may require minor adjustments. -
How do you ensure dimensional accuracy of the 1.5mm wall?
We use Moldflow analysis to balance the filling, and during manufacturing we employ CMM (Coordinate Measuring Machine) inspection. Tolerances of ±0.03mm are standard. -
What is the lead time and what documents come with the mold?
Lead time is typically 30-45 working days. Deliverables include 2D/3D drawings, material certificates, IATF 16949 certification (upon request), and a mold maintenance manual. -
Can you customize the mold for a different vacuum roller size?
Yes, we offer full customization. Please provide your part drawing or sample and our engineering team will design a mold meeting your specifications.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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