Contact Platform Support
Help CenterOEM Robot Vacuum Roller Mold: Cold Runner, Textured Surface, PC+ABS
Product Spotlights
Related Products
-
OEM Robot Vacuum Roller Mold: NAK80 Steel, 4 Cavities, 300K ShotsNegotiableMOQ: 5000 Pieces -
Industrial OEM PA/PPS Magnetic Ring Rotor: Changzhou Factory High-Precision Injection Molded Magnets for Asian BLDC Motor AssemblyNegotiableMOQ: 5000 Pieces
-
Heavy-Duty PA/PPS Injection Molded Magnet Rotor: Radial Multipole Ferrite/NdFeB Components With High Thermal Resistance for B2B OrdersNegotiableMOQ: 5000 Pieces
-
PA6/PA12 + PPS Injection Molded Magnet Ring Rotor, 0.5mm-50mm Diameter, 180°C Heat Resistance, Robotic Arm ProductionNegotiableMOQ: 5000 Pieces
-
OEM PA/PPS Injection Molded Magnetic Ring Rotor, ±0.02mm Tolerance, Ferrite/NdFeB Magnets, 160°C Continuous ServiceNegotiableMOQ: 5000 Pieces
Changzhou Hongxinyutai Precision Mold Co., Ltd. specializes in manufacturing high-precision injection molds for the home appliance industry. As a dedicated manufacturer founded in 2017 with a factory area of 1,000–3,000 square meters and a team of 51–100 skilled professionals, we bring years of expertise to every project. Our OEM Robot Vacuum Roller Mold is designed using a cold runner system with a textured surface and PC+ABS material – a solution that ensures excellent durability, dimensional stability, and a premium finish for vacuum cleaner roller components. This mold is ideal for high-volume production, offering repeatability and cost-efficiency for global clients.
Why choose our robot vacuum roller mold? The cold runner design minimizes material waste and reduces cycle time, while the textured surface provides enhanced grip and noise reduction for the finished roller. PC+ABS combines impact resistance with heat deflection, making it suitable for demanding cleaning environments. Our molds are built to meet TS16969 quality standards, ensuring consistent performance over hundreds of thousands of cycles.
Key Features & Technical Specifications
- Cold Runner System – Eliminates the need for hot runner maintenance, reduces material waste (no runner regrinding required), and allows easy color changes.
- Textured Surface Design – Imparts a matte or anti-slip finish on the roller, improving cleaning efficiency and reducing noise during operation.
- PC+ABS Material Compatibility – Optimized for injection of PC+ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) which offers high impact strength, good heat resistance, and excellent surface appearance.
- Customizable Cavity Configuration – Available in single-cavity, multi-cavity (e.g., 1+1, 2+2) to match your production volume requirements.
- High-Precision Machining – CNC machined and EDM processed for tight tolerances (±0.01mm on critical dimensions).
- Durable Mold Construction – Made from hardened tool steel (e.g., 2316 or P20) with high wear resistance, ensuring long mold life (500,000 – 1,000,000 shots).
- Easy Maintenance – Modular design with quick interchange of replaceable inserts for worn parts.
| Parameter | Description |
|---|---|
| Mold Base Material | Standard S50C / Optional 2316 or P20 |
| Cavity/ Core Steel | H13 / SKD61 / 1.2344 (heat treated to HRC 48-52) |
| Runner System | Cold runner (full round or trapezoidal), with optional hot runner |
| Surface Finish | Textured (e.g., VDI 24, MT 11010) or as per client sample |
| Injection System | Standard shooting cylinder for PC+ABS, mold base with cooling channels |
| Cycle Time (estimated) | 20 – 35 seconds (dependent on part geometry and machine) |
| Mold Dimensions (approximate) | 300×300 to 600×600 mm (customizable) |
| Mold Weight | 500 – 1500 kg (depending on size and cavity count) |
| Certification | TS16969 compliant |
Benefits for Your Production
- Consistent Quality – Precision mold ensures uniform wall thickness and accurate dimensions, reducing rejects.
- Faster Cycle Times – Cold runner with optimized cooling design shortens injection cycle, increasing output.
- Cost Savings – Cold runner eliminates hot runner controller costs and simplifies maintenance; PC+ABS material is readily available and recyclable.
- Low Maintenance – Textured surface on the mold cavity reduces adhesion; easy to clean and resistant to wear.
- Flexibility – We can adjust cavity number, surface texture depth, and runner geometry to meet your specific roller design.
Our mold is delivered with full documentation, including 3D CAD data, mold trial reports, and recommended injection parameters. We support customers in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic Chinese market. All shipments are arranged from Jiangsu, Shanghai, or Shenzhen ports with flexible incoterms.
Trust in Experience – Since 2017, Changzhou Hongxinyutai has delivered hundreds of precision molds for home appliance components. Our team of 51–100 engineers and technicians operates in a 1,000–3,000 m² facility equipped with advanced CNC, EDM, and CMM machines. We hold TS16969 certification for quality management in automotive and industrial applications, ensuring that your robot vacuum roller mold meets rigorous standards. With a strong track record in multiple international markets, we are committed to providing reliable molds that enhance your production efficiency.
Contact us today to discuss your OEM robot vacuum roller mold requirements. We offer free design review and mold feasibility analysis. Let our expertise help you bring high-quality rollers to the market faster and more cost-effectively.
Frequently Asked Questions (FAQ)
Q1: Can you customize the mold for different roller diameters or lengths?
A: Yes, our mold design is fully customizable. We can adjust cavity dimensions, core pin size, and texture area to match your roller specifications.
Q2: What is the typical lead time for a robot vacuum roller mold?
A: Standard lead time is 25–45 days depending on complexity and cavity count. Rush orders can be discussed based on current workload.
Q3: Do you provide samples for testing before mass production?
A: Absolutely. We provide mold trial samples (T0 – T2) for your approval before finalizing the mold. Shipping of samples can be arranged.
Q4: What injection molding machine tonnage is required for this mold?
A: Usually a 80–200 ton clamping force machine is suitable, depending on the roller size and number of cavities. We recommend machine specifications with each mold.
Q5: Can I use a material other than PC+ABS?
A: Yes, the mold can be adapted for ABS, PP, PA, or other engineering plastics. However, the design is optimized for PC+ABS; modifications to cooling and ejection may be needed.
Q6: Do you offer mold maintenance and spare parts?
A: Yes, we provide a full maintenance guide and can supply replacement inserts, screws, and springs. We also offer remote support for troubleshooting.
Q7: How do you ensure the mold meets TS16969 quality standards?
A: Our quality system includes incoming material inspection, in-process dimensional checks, CMM reports, and mold trial SPC analysis. All molds come with a certificate of compliance.
Q8: What are your terms of payment and shipping?
A: Typical payment is 30% deposit, 70% before shipment (or after approval of samples). We ship via sea, air, or express from China ports (Jiangsu, Shanghai, Shenzhen). FOB, CIF, EXW terms available.
Send Inquiry to This Supplier
You May Also Like
-
Precision Molded Magnetic Ring Rotor, PA/PPS, Multi-pole (4-8 Poles), 150°C Rated, 0.02mm Wall Thickness ToleranceNegotiableMOQ: 5000 Pieces
-
Precision Injection Molded Magnet Ring Rotor: High-Yield PA/PPS NdFeB Components With ±0.02mm Tolerance for SE Asia Motor FactoriesNegotiableMOQ: 5000 Pieces
-
Injection Molded Magnet Ring Rotor, PA66/PPS Blend, Ferrite Magnets, 220°C Short-term, 0.05mm FlatnessNegotiableMOQ: 5000 Pieces
-
Injection Molded Magnetic Ring Rotor (PA/PPS) for Automotive EPS Motor and Pump Assembly, High Torque DensityNegotiableMOQ: 5000 Pieces
-
OEM PA/PPS Injection Molded Magnetic Ring Rotor: Shatter-Proof Ferrite/NdFeB Motor Magnets for SE Asian Industrial Pump Supply ChainsNegotiableMOQ: 5000 Pieces
-
Wholesale OEM Injection Molded Magnetic Rotor: PA6/PPS Ferrite Compound, Automated Robotic Production for SE Asia B2B Bulk OrdersNegotiableMOQ: 5000 Pieces
-
Custom PA/PPS Injection Molded Magnet Ring Rotor, +/-0.02mm Tolerance, Shatter-Proof, Mold Protection SystemNegotiableMOQ: 5000 Pieces
-
Industrial PA/PPS Injection Molded Magnet Ring: Changzhou Source Factory High-Yield ±0.02mm Rotor Parts for SE Asia B2B OrdersNegotiableMOQ: 5000 Pieces
-
OEM PA/PPS Injection Molded Magnet Rotor Ring, Tolerance +/-0.02mm, Mold Protection & Robotic Arm CollectionNegotiableMOQ: 5000 Pieces
-
OEM PA/PPS NdFeB Injection Molded Magnetic Rotor: ±0.02mm Tolerance, Changzhou Factory Robotic Arm Production for SE Asia MotorsNegotiableMOQ: 5000 Pieces
