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Deqing Leixin Coating Equipment Co., Ltd., a professional manufacturer established in 2011 with ISO9001 certification, proudly introduces our Fully Automatic Electrostatic Powder Coating Line designed specifically for motor housing and motor core components. With over a decade of experience and a factory spanning 1,000-3,000 square meters, we deliver reliable and efficient coating solutions that enhance product durability and appearance. This line is engineered to meet the high-volume production demands of the motor industry, ensuring consistent finish quality and significant cost savings.
Our system features advanced electrostatic technology that provides uniform powder coverage on complex geometries like motor housings and cores. The fully automatic process minimizes manual intervention, increases throughput, and reduces waste. Below are the key specifications:
| Parameter | Specification |
| Voltage | 380V/220V (customizable) |
| Power Consumption | 45-120 kW (customizable) |
| Line Speed | 0.5-6 m/min (adjustable) |
| Coating Thickness | 50-120 μm (controllable) |
| Applicable Material | Metal (steel, aluminum, etc.) |
| Color Range | Full range (customizable) |
| Control System | PLC automatic control |
| Production Capacity | 500-2000 pcs/shift (customizable) |
| Certification | ISO9001 |
Key features and benefits:
Fully automated operation: From pre-treatment to curing, the entire line runs automatically using a PLC control system. This reduces labor costs and human error while ensuring repeatable quality.
Electrostatic powder application: High-voltage electrostatic guns deliver charged powder particles that adhere evenly to metal surfaces. This results in a smooth, thick coating with excellent adhesion and edge coverage, especially important for motor housings with intricate interiors.
Efficient powder recovery system: Our integrated cyclone and cartridge filters capture overspray powder, enabling recycling rates up to 95%. This not only saves material costs but also reduces environmental impact.
Customizable line layout: The line can be configured to fit existing factory space. We offer flexible options for conveyor type, oven dimensions, and booth size to match your specific production needs.
Energy-saving design: The curing oven uses efficient insulation and hot air circulation, reducing energy consumption by up to 20% compared to conventional systems. This lowers operating expenses and supports sustainable manufacturing.
Durable and low maintenance: Components are built with corrosion-resistant materials and easy-access panels. Regular preventive maintenance is simplified, ensuring long-term reliability and minimal downtime.
Ideal applications: This coating line is specifically optimized for motor housings, motor cores, and similar electrical component parts. It can handle a variety of metal substrates including steel, stainless steel, and aluminum. Typical uses include: automotive electric motor parts, HVAC motor housings, industrial motor frames, and rotor cores.
Technical advantages for motor components:
Uniform coating on complex shapes: The electrostatic field and optimized gun positioning ensure powder reaches recessed areas, cavities, and sharp edges common in motor housings.
Excellent insulation properties: Powder coatings provide reliable electrical insulation, critical for motor core components to prevent short circuits.
Heat and corrosion resistance: The cured powder layer withstands high temperatures and harsh environments, extending the service life of motor parts.
Fast color change: Our powder booth design allows quick color switching (typically under 15 minutes) to accommodate different production runs without significant delay.
Trusted by global customers: Deqing Leixin Coating Equipment Co., Ltd. exports to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. With an annual export value of US$1-1.5 million and a team of 51-100 employees, we have established a reputation for quality and reliability. Our products are shipped from Ningbo or Shanghai ports, ensuring timely delivery worldwide.
Quality assurance: Our manufacturing processes are ISO9001 certified. We perform rigorous testing on each system before shipping, including run tests for automation sequence, powder coverage uniformity, and oven temperature distribution. Customers can also request on-site installation supervision and training.
Why choose Deqing Leixin?
More than 12 years of coating equipment manufacturing experience
Customized solutions tailored to your motor housing and core production
Competitive pricing with high value for money
Responsive after-sales support and spare parts availability
Flexible payment terms (L/C, T/T, etc.)
We invite you to contact us for a quote or detailed technical proposal. Our engineers can help design the optimal line configuration for your factory. Experience the efficiency and quality of a fully automatic electrostatic powder coating line from Deqing Leixin.
Frequently Asked Questions
Q1: What types of motor components can this coating line process?
A: The line is suitable for motor housings, end bells, rotor cores, stator cores, and other metal parts commonly found in electric motors. It can handle varying sizes and weights depending on the conveyor and fixture design.
Q2: What is the typical coating thickness achievable?
A: The coating thickness can be precisely controlled between 50 and 120 microns, with a tolerance of ±5 microns. This meets most industrial requirements for corrosion protection and electrical insulation.
Q3: How long does it take to change colors?
A: Our powder booth is designed for quick color change, typically taking 10-15 minutes. This includes cleaning the booth, replacing powder, and purging the delivery system.
Q4: What pre-treatment is required before coating?
A: We recommend a standard phosphate or chromate conversion coating followed by rinsing and drying. The line can be integrated with a pre-treatment tunnel if needed. We can advise on the best pre-treatment chemistry for your substrate.
Q5: Is the line fully automatic? Can I operate it manually?
A: The line is fully automatic under PLC control. However, you can also operate it in semi-automatic mode for testing or small batches. Manual override is available for maintenance purposes.
Q6: What is the power consumption per hour?
A: Power consumption depends on the line size and speed. Typically, a medium-sized line consumes approximately 60-80 kW per hour. We provide detailed energy consumption data based on your production parameters.
Q7: Do you offer installation and training services?
A: Yes, we provide on-site installation supervision for overseas customers. Additionally, we offer training for your operators in our factory or at your site. Video manuals are also available.
Q8: What certifications does this equipment have?
A: Our equipment is manufactured under ISO9001 certified quality management system. Electrical components are CE compliant (available upon request). We can provide relevant documentation for customs clearance and compliance.
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